Graco 334135B important safety instructions Prime the Dispense Head, Prime Dispense Head

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Setup

Prime the Dispense Head

NOTICE

If the dispense head is not primed, chemical cross- over may occur resulting in cured material in the dis- pense head, hoses, and/or pumps.

1.Remove static mixer from the dispense head if installed.

2.Turn snuff-back adjustment knob fully clockwise. This will prevent the dispense valve from closing between priming shots.

3.Use a 4 mm hex key to loosen the screws holding the dispense head in place.

ti12391a

FIG. 5: Prime Dispense Head

4.Rotate or remove the dispense head so the tip is above the fluid input hoses.

5.Use a 4 mm hex key to tighten screws holding dis- pense head in place if applicable.

6.Route the fluid hoses connected to the dispense head so they are always below the dispense head. This ensures any air in the hoses will travel to the dispense head.

7.Navigate to the Shot Mode Screen or Operator Mode Screen.

8.Ensure there is a sufficient amount of material in the tanks.

9.Select a large size shot.

10.Hold a waste container at the end of the dispense head and press the Dispense Request button

( ) or the footswitch.

11.Repeat the previous step until no air comes out of the dispense valve.

12.If phasing adjustments and ratio checking are not required, use the following procedure to attach the static mixer.

a.Attach the static mixer with the dispense head pointed up.

b.Hold waste container at end of dispense head

and press the Dispense Request button () or the footswitch.

c.Repeat the previous steps until static mixer has been purged of air.

13.Use a 4 mm hex key to loosen screws holding dis- pense head in place.

14.Rotate dispense head back to normal dispensing position.

15.Use a 4 mm hex key to tighten the screws holding the dispense head in place.

16.Adjust snuff back to proper setting for operation. See Adjust Dispense Valve Snuff Back on page 31.

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334135B

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Contents Important Safety Instructions PR70eContents Models Related ManualsElectric Shock Hazard Fire and Explosion Hazard Machine Component IdentificationIG Machine Key Local Control Module LCM AB System Shut-Down KeyLCM Screen Navigation Screen Overview and Appendix C LCM SetupRun Screen Component Identification 334135B Recommended Parts Dispense ValveStandard Dispense Valves, 255179 Gun Mounted MD2 Valves, LC0120 and LC0122Lever Actuated MD2 Valves, LC0121 and LC0123 Part Description QuantityMixers Reference Number and Description 1301 1302 1303 MixerShroud Package DescriptionApplicator Mounting Part Description Mounting, valve, HMI Mounting, HMIHigh Temperature Grease Footswitch Air Filter and Ball Valve, 24R707Tanks Quantity Part Description 24W415 24W416 24W417 Hose Packages Unheated, Non-Recirculating HoseRecommended Parts 334135B Piston Package Nylon Piston, Stainless Steel Metering Tube AssembliesUhmw Piston, Stainless Steel Metering Tube Assemblies UhmwPump Tube Combination Information Shot Size cc Air Motor In. Air MotorInstallation Machine InstallationGrounding General Grounding GuidelinesInstall the Chemical Hoses Install the Dispense Valve and Support Arm, if neededGround System Electrical RequirementsSetup Piston Position CalibrationPerform Pressure Relief Procedure on Navigate to the Shot Mode Screen or Operator Mode ScreenEngaged Piston Position Manually Move the Piston Drive BlockPrime the Dispense Head Prime Dispense HeadPhasing Adjustment Adjust Dispense QuantityPrepare the Machine Navigate to the Phasing Shot Calibration ScreenAdjust Phasing Adjust Dispense Valve Snuff Back Adjust Open Dispense Valve ODV Timing Operator Mode ScreenPressure Relief Procedure Navigate to the Maintenance Mode Run ScreenOperation StartupRelieve pressure. See Pressure Relief Procedure, ShutdownMaintenance Clean the Pump ShaftsDisassemble and Clean the Dispense Head ScheduleInstall Upgrade Token Remove Access PanelTroubleshooting Problem Cause SolutionProblem Cause Solution LCM Error Codes TriggerCode Name Type Causes Fixes Condition Entries in Position CalibraPrepare Machine for Kit Installation HydraCheck Kit Installation, 24W336Repair Adjust the Adjustment Screw/Cap Install Adjustment Screw/CapAdjust Shock Resistance Air Cylinder Rebuild Instructions Disassemble the Air CylinderClean and Inspect the Parts Re-Assemble the Air CylinderRear Pump Rebuild Instructions Assemble the Rear Pump Assembly Prepare for OperationInstall Cylinder Piston/Cylinder Replacement Kit InstallationDisassemble Cylinder Check Valve Rebuild Kit Installation Parts Fixed Ratio Base24V935, Pump 24V936, Pump Part Description Assembly Pump Sub-Assembly, 24S053 Check Valve, Assembly LC0093 CollarFixed Ratio Drive Block Assembly, LC0107 206 201 204 205 202 203Air Cylinder, 24V933 24V933, Motor 24V934, Motor Part Description AirFixed Ratio Frame Sub-Assembly, LC0290 Uhmw Piston, Ceramic Metering Tube Assemblies Ring, support Carbide Package Pump Piston Washer Screw BallSchematics Electrical SchematicsElectrical Schematic DB25 Pin Function Pneumatic SchematicDB25 Pin Number Pin Function Description Schematics 334135B Appendix a LCM Icon Overview Phasing Shot Adjust Position AdjustAdjust Amount AdjustSplash Screen Operator Mode Screen Disable Mode ScreenShot Mode Screen Mode Selection Programming ScreenMaintenance Mode Run Screen Shot Amount or Stroke % Adjust ScreenError Code Acknowledgement Screen Run Screen while DispensingSetup Screen Password Set/Clear Screen Appendix C LCM Setup Screen OverviewPhasing Shot Calibration Screen Nylon and Uhmw Piston Replacement Kits KitsLCF Piston Size mm2 LCE Piston Size mm2Recommended Spare Parts MD2 ValveDimensions Dimensions Technical Data Graco Standard Warranty Graco Information