Graco 334135B important safety instructions Uhmw Piston, Ceramic Metering Tube Assemblies

Page 55

Parts

UHMW Piston, Ceramic Metering Tube

Assemblies

NOTE: The UHMW piston, ceramic metering tube assemblies contain a carbide ball. This ball replaces the standard check valve ball in pump assembly LC0112. If a UHMW piston, ceramic metering tube assembly needs to be installed, replace the original ball in pump assem- bly LC0112 with the ball included with the pump pack- age. See Check Valve Rebuild Kit Installation on page 47 for installation instructions.

 

 

 

Reference Number and Description

 

 

 

 

 

 

 

 

 

 

 

601

602

603†

604

605

606

607

 

 

 

 

 

 

 

 

Piston

Tube,

UHMW

 

Ring, support,

 

 

Carbide

Package

pump

Piston

Washer

piston

Screw

O-ring

Ball

 

 

 

 

 

 

 

 

LC3160

LCG160

LCA160

 

 

 

 

 

LC3180

LCG180

LCA180

 

 

 

 

 

LC3200

LCG200

LCA200

 

 

 

 

 

LC3220

LCG220

LCA220

15M099

15K887

 

 

 

LC3240

LCG240

LCA240

 

 

 

 

 

 

 

 

 

LC3260

LCG260

LCA260

 

 

 

 

 

LC3280

LCG280

LCA280

 

 

 

 

 

LC3300

LCG300

LCA300

 

 

 

 

 

LC3320

LCG320

LCA320

 

 

 

 

 

LC3360

LCG360

LCA360

 

 

 

 

 

LC3400

LCG400

LCA400

 

 

120933

120874

116166

LC3440

LCG440

LCA440

15M100

15K888

 

 

 

LC3480

LCG480

LCA480

 

 

 

 

 

 

 

 

LC3520

LCG520

LCA520

 

 

 

 

 

LC3560

LCG560

LCA560

 

 

 

 

 

LC3600

LCG600

LCA600

 

 

 

 

 

LC3640

LCG640

LCA640

 

 

 

 

 

LC3720

LCG720

LCA720

 

 

 

 

 

LC3800

LCG800

LCA800

15M101

15K890

 

 

 

LC3880

LCG880

LCA880

 

 

 

 

 

 

 

 

 

LC3960

LCG960

LCA960

 

 

 

 

 

Quantity

1

1

1

1

1

2

1

†For custom piston packages, washer (603) part number will change by piston size as follows: For piston sizes 80-100cc: 15M089

For piston sizes 101-159cc: Washer not used.

For piston sizes 160-285cc: 15M099

For piston sizes 286-646cc: 15M100

For piston sizes 647-960cc: 15M101

334135B

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Contents PR70e Important Safety InstructionsContents Related Manuals ModelsElectric Shock Hazard Fire and Explosion Hazard Machine Component IdentificationIG Machine Key AB System Shut-Down Key Local Control Module LCMLCM Screen Navigation Screen Overview and Appendix C LCM SetupRun Screen Component Identification 334135B Gun Mounted MD2 Valves, LC0120 and LC0122 Recommended PartsDispense Valve Standard Dispense Valves, 255179Part Description Quantity Lever Actuated MD2 Valves, LC0121 and LC0123Mixers Package Description Reference Number and Description1301 1302 1303 Mixer ShroudPart Description Mounting, valve, HMI Mounting, HMI Applicator MountingAir Filter and Ball Valve, 24R707 High Temperature Grease FootswitchTanks Quantity Part Description 24W415 24W416 24W417 Unheated, Non-Recirculating Hose Hose PackagesRecommended Parts 334135B Nylon Piston, Stainless Steel Metering Tube Assemblies Piston PackageUhmw Uhmw Piston, Stainless Steel Metering Tube AssembliesShot Size cc Air Motor In. Air Motor Pump Tube Combination InformationGeneral Grounding Guidelines InstallationMachine Installation GroundingInstall the Dispense Valve and Support Arm, if needed Install the Chemical HosesElectrical Requirements Ground SystemPiston Position Calibration SetupManually Move the Piston Drive Block Perform Pressure Relief Procedure onNavigate to the Shot Mode Screen or Operator Mode Screen Engaged Piston PositionPrime Dispense Head Prime the Dispense HeadNavigate to the Phasing Shot Calibration Screen Phasing AdjustmentAdjust Dispense Quantity Prepare the MachineAdjust Phasing Adjust Dispense Valve Snuff Back Operator Mode Screen Adjust Open Dispense Valve ODV TimingStartup Pressure Relief ProcedureNavigate to the Maintenance Mode Run Screen OperationShutdown Relieve pressure. See Pressure Relief Procedure,Schedule MaintenanceClean the Pump Shafts Disassemble and Clean the Dispense HeadRemove Access Panel Install Upgrade TokenProblem Cause Solution TroubleshootingProblem Cause Solution Entries in Position Calibra LCM Error CodesTrigger Code Name Type Causes Fixes ConditionPrepare Machine for Kit Installation HydraCheck Kit Installation, 24W336Repair Adjust the Adjustment Screw/Cap Install Adjustment Screw/CapAdjust Shock Resistance Disassemble the Air Cylinder Air Cylinder Rebuild InstructionsRe-Assemble the Air Cylinder Clean and Inspect the PartsRear Pump Rebuild Instructions Prepare for Operation Assemble the Rear Pump AssemblyInstall Cylinder Piston/Cylinder Replacement Kit InstallationDisassemble Cylinder Check Valve Rebuild Kit Installation Fixed Ratio Base Parts24V935, Pump 24V936, Pump Part Description Assembly Pump Sub-Assembly, 24S053 Collar Check Valve, Assembly LC0093206 201 204 205 202 203 Fixed Ratio Drive Block Assembly, LC010724V933, Motor 24V934, Motor Part Description Air Air Cylinder, 24V933Fixed Ratio Frame Sub-Assembly, LC0290 Ring, support Carbide Package Pump Piston Washer Screw Ball Uhmw Piston, Ceramic Metering Tube AssembliesElectrical Schematics SchematicsElectrical Schematic DB25 Pin Function Pneumatic SchematicDB25 Pin Number Pin Function Description Schematics 334135B Appendix a LCM Icon Overview Amount Adjust Phasing Shot AdjustPosition Adjust AdjustMode Selection Programming Screen Splash Screen Operator Mode ScreenDisable Mode Screen Shot Mode ScreenRun Screen while Dispensing Maintenance Mode Run ScreenShot Amount or Stroke % Adjust Screen Error Code Acknowledgement ScreenSetup Screen Password Set/Clear Screen Appendix C LCM Setup Screen OverviewPhasing Shot Calibration Screen LCE Piston Size mm2 Nylon and Uhmw Piston Replacement KitsKits LCF Piston Size mm2MD2 Valve Recommended Spare PartsDimensions Dimensions Technical Data Graco Information Graco Standard Warranty
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