Siemens A4027118-A0414 user manual

Page 56

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section B: The application example as demonstration system


O	t	t l f th	li ti	l
Flying Saw with SIMOTION			A4027118-A0414

8Depending on the material velocity and the cutting duration, an actual maximum position of the flying saw is obtained, which is identified by a

red bar.

9You can start to thread the material web or continue motion after the material web was stopped by pressing the Material START button.

10If the flying saw has synchronized itself to the motion of the material web, the flying saw is in the AUTOMATIC- PRODUCING mode.

11Here, you can select whether a cutting position is to be generated at each print mark (sensor signal) or only after n print marks.

12You can stop the material web using the Material BREAK button.

13When the material web has been stopped, the flying saw is in the AUTOMATIC-HELD mode

14You can start to remove the material web from the system by pressing the Material END button.

15The flying saw then waits in the AUTOMATIC-STANDBY mode for the next material web.

V 1.4

Release 06/06/08

56/107

Image 56

Contents Simotion Flying Saw Application number A4027118 -A0414General Notes CopyrightWarranty, liability and support General NotesQualified personnel Reference regarding export codesForeword Standard Simotion applicationDocument structure Sec Description TionList of contents Integrating the core flying saw functions Error messages 101 Description of important program elementsContent Chap Title ContentsObjective Subjects discussedObjective and purpose of this standard application Basic informationPrerequisites Solution using the standard flying saw application Principle design of a flying sawComponents included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permittedProperties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be setApplication environment SensorStructure and function Design of the flying sawGeneral design Physical quantities that can be parameterizedSynchronous range Physical quantity DescriptionError DisableOperating states of the FlyingSaw-FB Starting positionAutomatic ManualContents Section B The application example as demonstration SystemPictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even deathResponsible for monitoring Responsibilities of the operator Correct useMisuse Overview Hardware structure and mounting/installationQualification of personnel HMI system ProcedureCommunications Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releasesRelease 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface YesPG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instructionStructure overview Structure overview to demonstrate the applicationButton Flying Saw Startpos Brief instructionsPrint Mark Simulation on / OFF Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions SimodriveStart General screen areas Welcome screenButton Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPositionSystem Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap LengthFlying saw mode Display areasTechnology view 10 Technology view of the flying sawOperator control functions in the status display 11 StatusSection C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groupsProgram structure Pro Program Data Gram Unit Module SectionIPO FBBGDTEMPLATEFlyingSawClassifying the interfaces Call environmentInterfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSawParameter Data type Initial value Description INTStructure of the global data area of the data unit FSVar Output parameter OUTPhysical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your projectHardware element Diagram Order No./MLFB and functions Simotion controlTechnology objects required and synchronous relationships Technology objectsDownloading the core functions into your Scout project PreparationsDe-archiving the standard flying saw application Setting-up the required technology objects Pre-assignment limits Axis, material web ConfigurationMonitoring functions closed-loop control FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamicCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating into your applicationCalling the FlyingSaw FB in the user program Instance Assigning the instanceIntegrating the template block in the processing sequence Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSawTic Changing-over the modeAutoma Restart after a new start Using the restart bitError messages Release 06/06/08 84/107 Help functions within the core flying saw functions Help routinesSection D Program description ObjectivesInformation and warnings Before carrying-out changesDescription of important program elements Program structureDeclaration part FSVar Declaration section Instruction sectionDeclarations Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBStatic variables Axis monitoring functions Automatic state change sequencesState machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ DisableStep Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting positionStep Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting positionStep Function Comment Starting position Æ ManualMode, automatic Automatic cycleAutomatic Æ Error Automatic Æ DisableManual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manualProperties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos bufferFBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBreadGeneral information on the application Scope of supplyRevisions/Author Version Date/Revision AuthorUsersInterface.grEndPos Error messagesErrorID Explanation Error code Gap pos EnablegearingDisablegearing Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner ApplicationcenterPlease help us to become even better Evaluation of the document