Siemens A4027118-A0414 user manual Integrating the core flying saw functions

Page 8

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Saw V1.4.doc

Copyright Siemens AG 2008

Manual SIMOTION Flying

 

 

List of contents

SIMOTION Flying Saw

A4027118-A0414

5.1

Brief instructions to demonstrate

41

5.1.1

Structure overview

42

5.1.2

Brief instructions

43

5.2

Detailed operating instructions

47

5.2.1

Structure overview

48

5.2.2

Start

48

5.2.3

Machine parameter settings

51

5.2.4

Operator control functions in the setting-mode

53

5.2.5

Operator functions of the process in the automatic mode

54

5.2.6

Technology view

59

5.2.7

Operator control functions in the status display

60

Section C: Integrating the core “flying saw” functions

61

6

Program environment and interfaces

62

6.1.1

Function and identification of the program groups

62

6.1.2

Program structure

63

6.2

Call environment

65

6.3

Interfaces

65

6.3.1

Classifying the interfaces

65

6.3.2

Block interface of the FB_BGD_TEMPLATE_FlyingSaw()

66

6.3.3

Structure of the global data area of the data unit FS_Var

68

7

Integrating the core “flying saw” functions

72

7.1

This is how you integrate core functions into your project

72

7.2

Prerequisites

72

7.2.1

SIMOTION SCOUT with SIMATIC STEP 7

72

7.2.2

SIMOTION control

73

7.2.3

Technology objects required and synchronous relationships

74

7.3

Preparations

75

7.3.1

De-archiving the standard "flying saw" application

75

7.3.2

Downloading the core functions into your SCOUT project

75

7.4

Setting-up the required technology objects

76

7.4.1

Flying saw axis

76

7.4.2

Axis, material web

77

7.5

Assigning the synchronous relationships

78

7.5.1

FlyingSawAxis_SYNCHRONOUS_OPERATION

78

7.6

Integrating into your application

79

7.6.1

Calling the “FlyingSaw FB” in the user program

79

7.6.2

Integrating the template block in the processing sequence

80

8

Using the "FB_BGD_TEMPLATE_FlyingSaw()"

81

8.1

General information and instructions

81

8.2

Initial state of the "FB_BGD_TEMPLATE_FlyingSaw()"

81

8.3

Mode changeover sequence

81

V 1.4

Release 06/06/08

8/107

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Contents Simotion Flying Saw Application number A4027118 -A0414General Notes CopyrightWarranty, liability and support General NotesQualified personnel Reference regarding export codesForeword Standard Simotion applicationDocument structure Sec Description TionList of contents Integrating the core flying saw functions Error messages 101 Description of important program elementsContent Chap Title ContentsObjective Subjects discussedObjective and purpose of this standard application Basic informationPrerequisites Solution using the standard flying saw application Principle design of a flying sawComponents included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permittedProperties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be setApplication environment SensorStructure and function Design of the flying sawGeneral design Physical quantities that can be parameterizedSynchronous range Physical quantity DescriptionError DisableOperating states of the FlyingSaw-FB Starting positionAutomatic ManualContents Section B The application example as demonstration SystemPictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even deathResponsible for monitoring Responsibilities of the operator Correct useMisuse Overview Hardware structure and mounting/installationQualification of personnel HMI system ProcedureCommunications Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releasesRelease 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface YesPG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instructionStructure overview Structure overview to demonstrate the applicationButton Flying Saw Startpos Brief instructionsPrint Mark Simulation on / OFF Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions SimodriveStart General screen areas Welcome screenButton Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPositionSystem Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap LengthFlying saw mode Display areasTechnology view 10 Technology view of the flying sawOperator control functions in the status display 11 StatusSection C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groupsProgram structure Pro Program Data Gram Unit Module SectionIPO FBBGDTEMPLATEFlyingSawClassifying the interfaces Call environmentInterfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSawParameter Data type Initial value Description INTStructure of the global data area of the data unit FSVar Output parameter OUTPhysical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your projectHardware element Diagram Order No./MLFB and functions Simotion controlTechnology objects required and synchronous relationships Technology objectsDownloading the core functions into your Scout project PreparationsDe-archiving the standard flying saw application Setting-up the required technology objects Pre-assignment limits Axis, material web ConfigurationMonitoring functions closed-loop control FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamicCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating into your applicationCalling the FlyingSaw FB in the user program Instance Assigning the instanceIntegrating the template block in the processing sequence Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSawTic Changing-over the modeAutoma Restart after a new start Using the restart bitError messages Release 06/06/08 84/107 Help functions within the core flying saw functions Help routinesSection D Program description ObjectivesInformation and warnings Before carrying-out changesDescription of important program elements Program structureDeclaration part FSVar Declaration section Instruction sectionDeclarations Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBStatic variables Axis monitoring functions Automatic state change sequencesState machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ DisableStep Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting positionStep Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting positionStep Function Comment Starting position Æ ManualMode, automatic Automatic cycleAutomatic Æ Error Automatic Æ DisableManual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manualProperties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos bufferFBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBreadGeneral information on the application Scope of supplyRevisions/Author Version Date/Revision AuthorUsersInterface.grEndPos Error messagesErrorID Explanation Error code Gap pos EnablegearingDisablegearing Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner ApplicationcenterPlease help us to become even better Evaluation of the document