Siemens A4027118-A0414 user manual Parameter Data type Initial value Description, Int

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All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section C: Integrating the core “flying saw” functions

Program environment and interfaces

Flying Saw with SIMOTION				A4027118-A0414

	Parameter	Data type	Initial value	Description
	Mode	INT	0	Using Mode, the mode is pre-
				selected that is activated with
				the next positive signal edge at
				the execute input.
	StopCutting	BOOL	False	When this bit is set, the module
				is informed that cutting has
				been completed and a gap can
				be created or the cutting device
				can be withdrawn from the
				material.
	KnifeOut	BOOL	False	When this bit is set, the module
				is signaled that the cutting
				device is no longer in contact
				with the material and the
				cutting device can be returned
				to its starting position.
	Gap	BOOL	False	If this bit is set, after a cut, the
				flying saw generates a gap
				between the cut piece of
				material web and the material
				web using a superimposed
				motion of the cutting device.
	OnTheSpotCut	BOOL	False	When this bit is set, a
				synchronous position is
				immediately generated on the
				material web for the next cut.
	PMGenerationMod	INT	PM_CALCULA	PM_CALCULATED:
	e		TED	The next cut position is defined
				automatically after running one
				cutlength.
				PM_MEASURED:
				The next cut position is defined
				by printmark detection.
	TypeOfSynchronis	INT	BY_TIME	BY_TIME:
	ation			The synchronizing is done
				according to dynamic values
				entered.
				BY_LEADING_AXIS_VALUE:
				The synchronizing is done
				according to leading axis
				values. The master synclength
				is set to a value as twice as
				slave synclength automatically.
				This causes an asymptotic
				synchronization.

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Contents Application number A4027118 -A0414 Simotion Flying SawCopyright General NotesGeneral Notes Warranty, liability and supportReference regarding export codes Qualified personnelStandard Simotion application ForewordSec Description Tion Document structureList of contents Integrating the core flying saw functions Description of important program elements Error messages 101Subjects discussed ContentChap Title Contents ObjectivePrerequisites Basic informationObjective and purpose of this standard application Principle design of a flying saw Solution using the standard flying saw applicationComponents included in the standard application Release 06/06/08 14/107 Controls that are permitted Tasks that can be implemented using the core functionsUses ApplicationsStarting position of the flying axis can be set Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Flying axisSensor Application environmentPhysical quantities that can be parameterized Structure and functionDesign of the flying saw General designPhysical quantity Description Synchronous rangeStarting position ErrorDisable Operating states of the FlyingSaw-FBManual AutomaticSection B The application example as demonstration System ContentsSevere bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even deathMisuse Responsibilities of the operator Correct useResponsible for monitoring Qualification of personnel Hardware structure and mounting/installationOverview Communications ProcedureHMI system Action Comment Minimum required releases Installing the standard Siemens softwareInstallation Resetting Simotion D435 to the factory settingsRelease 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 Yes PG/PC InterfacePG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Detailed operating instruction Operator control of the application exampleBrief instructions to demonstrate DemonstrateStructure overview to demonstrate the application Structure overviewPrint Mark Simulation on / OFF Brief instructionsButton Flying Saw Startpos Material END button Material Start button and continue with Step Process screenPage Simodrive Detailed operating instructionsStart Welcome screen General screen areasButton Function StartSyncPosition Machine parameter settingsMachine geometry Distance to sensor StartPositionSystem Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Gap Length Expanded operator controlDisplay areas Flying saw mode10 Technology view of the flying saw Technology view11 Status Operator control functions in the status displaySection C Integrating the core flying saw functions Function and identification of the program groups Program environment and interfacesPro Program Data Gram Unit Module Section Program structureFBBGDTEMPLATEFlyingSaw IPOInterfaces Call environmentClassifying the interfaces Block interface of the FBBGDTEMPLATEFlyingSaw False Queued mode changeover is Activated using this inputINT Parameter Data type Initial value DescriptionOutput parameter OUT Structure of the global data area of the data unit FSVarPhysical quantities Parameter Data type Initial Description Value Restart This is how you integrate core functions into your project Integrating the core flying saw functionsSimotion control Hardware element Diagram Order No./MLFB and functionsTechnology objects Technology objects required and synchronous relationshipsDe-archiving the standard flying saw application PreparationsDownloading the core functions into your Scout project Setting-up the required technology objects Monitoring functions closed-loop control Axis, material web ConfigurationPre-assignment limits Pre-assignment dynamic FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment gear synchronizationCalling the FlyingSaw FB in the user program Integrating into your applicationCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating the template block in the processing sequence Assigning the instanceInstance Initial state of the FBBGDTEMPLATEFlyingSaw Using the FBBGDTEMPLATEFlyingSawMode changeover sequence General information and instructionsAutoma Changing-over the modeTic Error messages Using the restart bitRestart after a new start Release 06/06/08 84/107 Help routines Help functions within the core flying saw functionsObjectives Section D Program descriptionBefore carrying-out changes Information and warningsDeclaration section Instruction section Description of important program elementsProgram structure Declaration part FSVarStatic variables Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBDeclarations Automatic state change sequences Axis monitoring functionsState machine of the FlyingSaw FB Error Æ Disable Step Function Comment Mode ErrorDisable Æ Starting position Step Function Comment Mode DisableDisable Æ Disable Disable Æ ErrorMode, starting position Step Function Comment Disable Æ ManualStarting position Æ Error Starting position Æ DisableAutomatic cycle Step Function CommentStarting position Æ Manual Mode, automaticAutomatic Æ Disable Automatic Æ ErrorMode, manual Manual Æ ErrorManual Æ Disable Automatic Æ Starting positionSyncPos buffer Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine Help routinesFBBGDFSSPBread FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBoutVersion Date/Revision Author General information on the applicationScope of supply Revisions/AuthorErrorID Explanation Error code Error messagesUsersInterface.grEndPos Disablegearing EnablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Applicationcenter Contact partnerEvaluation of the document Please help us to become even better