Siemens A4027118-A0414 user manual Ipo, FBBGDTEMPLATEFlyingSaw

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All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section C: Integrating the core “flying saw” functions

Program environment and interfaces

Flying Saw with SIMOTION				A4027118-A0414

	Pro-	Program	Program		Data
	gram	unit	module		unit
	Section

	FS	FS_TEMPL	FB_BGD_TEMPLATE_FlyingSaw()		FS_Var

		FS_PMIPO	MT_FS1_PrintmarkDetection()
			IPO_FS1_IPO_routine()

		FS_SPB	FB_BGD_FS_SPB_in()
			FB_BGD_FS_SPB_reset()
			FB_BGD_FS_SPB_read()
			FB_BGD_FS_SPB_out()

	SIM	SIM_PM	IPO_SIM_Printmarks()		SIM_Var
			Startup_SIM()

	HMI	HMI_SAP	BGD_HMI_FlyingSaw()		HMI_Var
			Startup_HMI()
			FB_BGD_HMI_Printmarks()
			FB_BGD_HMI_Cuts()
			FB_BGD_HMI_Material()

The meanings are as follows:

FB:	The program module is programmed as function block
FC:	The program module is programmed as function
MT:	The program must be called in the motion task
BGD:	Programming function or function block is used to make a call in
	the background task.
IPO:	Program is used to make a call in the IPO task.
Startup	Program is used to make a call in the start-up task.
	Core functions, which the user can use, unchanged in his
	Core functions, which the user can use, unchanged in his
	application.

V 1.4

Release 06/06/08

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Contents Simotion Flying Saw Application number A4027118 -A0414General Notes CopyrightWarranty, liability and support General NotesQualified personnel Reference regarding export codesForeword Standard Simotion applicationDocument structure Sec Description TionList of contents Integrating the core flying saw functions Error messages 101 Description of important program elementsContent Chap Title ContentsObjective Subjects discussedPrerequisites Basic informationObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying sawComponents included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permittedProperties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be setApplication environment SensorStructure and function Design of the flying sawGeneral design Physical quantities that can be parameterizedSynchronous range Physical quantity DescriptionError DisableOperating states of the FlyingSaw-FB Starting positionAutomatic ManualContents Section B The application example as demonstration SystemPictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even deathMisuse Responsibilities of the operator Correct useResponsible for monitoring Qualification of personnel Hardware structure and mounting/installationOverview Communications ProcedureHMI system Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releasesRelease 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface YesPG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instructionStructure overview Structure overview to demonstrate the applicationPrint Mark Simulation on / OFF Brief instructionsButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions SimodriveStart General screen areas Welcome screenButton Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPositionSystem Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap LengthFlying saw mode Display areasTechnology view 10 Technology view of the flying sawOperator control functions in the status display 11 StatusSection C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groupsProgram structure Pro Program Data Gram Unit Module SectionIPO FBBGDTEMPLATEFlyingSawInterfaces Call environmentClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSawParameter Data type Initial value Description INTStructure of the global data area of the data unit FSVar Output parameter OUTPhysical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your projectHardware element Diagram Order No./MLFB and functions Simotion controlTechnology objects required and synchronous relationships Technology objectsDe-archiving the standard flying saw application PreparationsDownloading the core functions into your Scout project Setting-up the required technology objects Monitoring functions closed-loop control Axis, material web ConfigurationPre-assignment limits FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamicCalling the FlyingSaw FB in the user program Integrating into your applicationCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating the template block in the processing sequence Assigning the instanceInstance Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSawAutoma Changing-over the modeTic Error messages Using the restart bitRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routinesSection D Program description ObjectivesInformation and warnings Before carrying-out changesDescription of important program elements Program structureDeclaration part FSVar Declaration section Instruction sectionStatic variables Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBDeclarations Axis monitoring functions Automatic state change sequencesState machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ DisableStep Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting positionStep Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting positionStep Function Comment Starting position Æ ManualMode, automatic Automatic cycleAutomatic Æ Error Automatic Æ DisableManual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manualProperties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos bufferFBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBreadGeneral information on the application Scope of supplyRevisions/Author Version Date/Revision AuthorErrorID Explanation Error code Error messagesUsersInterface.grEndPos Disablegearing EnablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner ApplicationcenterPlease help us to become even better Evaluation of the document