Outback Power Systems VFX3048E, VFX3024E, VFX2612E manual General Precautions, Additional Notices

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IMPORTANT SAFETY INSTRUCTIONS

General Precautions

1.Before using the FX, read all instructions and cautionary markings on (1) the FX, (2) the batteries and (3) all appropriate sections of this installation and operation manual.

2.CAUTION - To reduce risk of injury, charge only deep-cycle lead acid, lead antimony, lead calcium, gel cell or absorbed glass mat type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.

3.The FX is approved for indoor mounting only in any position.

4.Do not disassemble the FX. Refer servicing to a qualified service center when service or repair is required. Incorrect re-assembly may result in a risk of electric shock or fire.

5.To reduce risk of electric shock, disconnect all wiring before attempting any maintenance or cleaning. Turning off the FX may not reduce this risk. Solar modules may produce hazardous voltages when exposed to light - cover them with opaque material before servicing any connected equipment.

6.WARNING - WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION. Provide ventilation to outdoors from the battery compartment. The battery enclosure should be designed to prevent accumulation and concentration of hydrogen gas in “pockets” at the top of the enclosure. Vent the battery compartment from the highest point. A sloped lid can also be used to direct the flow of hydrogen to the vent opening at the highest possible location.

7.NEVER charge a frozen battery.

8.No terminals or lugs are required for hook-up of the AC wiring. AC wiring must be copper wire and rated for 75°C or higher. Battery cables must be rated for 75°C or higher. Crimped and sealed copper ring terminal lugs with a 5/16”-3/8” (8mm-10mm) hole should be used to connect the battery cables to the DC terminals of this FX. Soldered cable lugs are also acceptable.

9.Torque all AC wiring connections to 30 inch-pounds (equivalent to 2.5 foot-pounds or 3.4 Nm).

10.Torque the DC connections to 60 inch-pounds (equivalent to 5 foot-pounds or 6.8 Nm).

11.Be careful with tools to reduce the risk of dropping metal objects onto batteries. It may short-circuit the batteries or other electrical parts resulting in fire or explosion.

Additional Notices

1.For instructions on mounting, see the MOUNTING section of this manual.

2.For battery installation and maintenance: read the battery manufacturer's instructions prior to installation and operation.

3.All installations must comply with local and national electrical codes and standards.

4.GROUNDING INSTRUCTIONS - This FX should be connected to a grounded, permanent wiring system. For most installations, the negative battery conductor should be bonded to the grounding system at one (and only one point) in the system. All installations should comply with national and local codes and ordinances.

Personal Precautions While Working with Batteries

1.Someone should be within range of your voice to come to your aid.

2.Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

3.Wear complete eye protection. Avoid touching eyes while working near batteries. Wash your hands with soap and water when done.

4.If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cool water for at least 15 minutes and get medical attention immediately.

5.Baking soda neutralizes lead acid battery electrolyte. Keep a supply on hand in the area of the batteries.

6.NEVER smoke or allow a spark or flame in vicinity of a battery or generator.

7.Be extra cautious to reduce the risk of dropping a metal tool onto batteries. It could short-circuit the batteries or other electrical parts that may result in fire or explosion.

8.Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a battery. A battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing severe burns.

9.If a remote or automatic generator start system is used, disable the automatic starting circuit and/or disconnect the generator from its starting battery while servicing it to prevent starting while servicing.

Copyright 2003  OutBack Power Systems, Inc.

FX & VFX “E” Series Inverter/Charger System

Installation & Programming Manual

19009 62nd Ave NE, Arlington WA 98223 USA

900-0027-2

 

Tel 360 435 6030 Fax 360 435 6019

Rev 7.1 06/08/06

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Contents Export FX and VFX Inverter/Charger Installation and Programming Manual900-0027-2 Table of Contents Stacking Instructions Wire Sizes Warranty RegistrationMate Screens Declaration of Conformity EU Declaration of ConformityImportant Safety Instructions Installation GuidelinesPersonal Precautions While Working with Batteries General PrecautionsAdditional Notices Ratings Maximum Overcurrent Protection Ampacity Maximum Continuous Output PowerAC Input Frequency Range Maximum AC Output CurrentACA DCC DCA MountingComplete Outback Integrated Systems Psac Psdc PS2AC PS2DCAC Wiring Connections Auxiliary Output AUX + / AUX Indicators / Control WiringBattery Temp Remote Temperature Sensor RTS Inverter ON/OFFEquipment Ground Terminals Battery FX CablingDC Battery Terminals Battery Terminal CoversFX-DCA DC Conduit Adapter FX AccessoriesFXA Accessory KIT FX-ACA AC Conduit AdapterSlave Master HUB Communication ManagerTurbo KIT Information Single FX System FX System Configuration Single FX SystemParalleled Dual FX System FX System Configuration Paralleled Dual FX SystemParalleled Quad FX System FX System Configuration Paralleled Quad FX SystemFX System Configuration 3 Phase FX System Phase FX SystemSTART-UP & Operation Battery Charging Set Points Battery Charging InstructionsStacking Instructions OutBack & 3-phase Stacking MethodsStacking Procedure Stack PhasePower Save Level Slave Adjust only Power Save Level Master Adjust onlyPhase Stacked System 3 FX’S only Stacked System Using OUTBACK’S Parallel StackingSystem Examples Automatic Generator Start Instructions OutBack Mate System Controllers Mate System Controller and DisplayOutBack Mate GEN SETUP/FX/INPUT---P00Menu Structure Mate ButtonsDown Grid GEN TOP Setup Main‘SOFT’ Keys GENInverter Control Inverter ControlOFF Srch on OK AC Input Control Mate Menu MAP Mate Menu MAP Examples SUM Status Setup ADVSummary Screen Mate ScreensModes Status ScreensModes Menu FX MXMeter Meter MenuDown Down UPBatt Battery MenuError Error MenuWarn WarnDiscon Disconnect MenuPG3 Sell MenuSell Srch Setup ScreensSearch Menu Srch InputInput INC DEC Port SETUP/FX/INPUTInput Menu Srch Input MainPG4 Password Code 1 4Advanced Screens PG2INV Inverter MenuDownmore Down INC Charger MenuGEN PG3 ADV/FX/GRID Grid MenuPG1 GridPG1 Grid Generator MenuOFF Port Down INC Port Auxiliary MenuADV INV Chgr PG2 PG2 AUX Stack PG4DEC Port ADV/FX/STACK Stacking MenuPG2 AUX StackSell Calibration Menu END of Advanced Menu SystemCAL AWG Wire SizesWarranty Two Year Limited Warranty900-0027-2 Registration Extended Warranty Application