Outback Power Systems VFX3024E, VFX3048E Installation Guidelines, Important Safety Instructions

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IMPORTANT SAFETY INSTRUCTIONS

Installation Guidelines

This manual contains important instructions for the OutBack FX “Export” (or “E”) series inverter/charger system with the software which allows parallel and 3-phase stacking of multiple units for higher power and/or higher voltage systems.

1All of the AC field wiring terminals are to be torqued to 30 inch-pounds (equivalent to 2.5 foot-pounds or 3.4 Nm). Wiring to these terminals must meet requirements of the local electric code. The terminals will accept up to 6AWG (13.3mm2). Use copper conductors only with insulation rated for 75˚ C. See the AC WIRING CONNECTIONS section of this manual for more information.

2Torque the DC connections to 60 inch-pounds (equivalent to 5 foot-pounds or 6.8 Nm). Cables to these terminals must use a crimp on type ring terminal or compression type lug. Cable must meet the requirements of the National Electrical Code. Use of large gauge cables {2/0 AWG (68mm2) or 4/0 AWG (107mm2)} or larger is advisable to reduce losses and ensure high performance of the FX. Cables of too small a gauge can result in poor performance and even damage the FX. Keep the cables together as much as possible and ensure that both cables pass through the same knockout and conduit fittings and to allow the inductive currents to cancel.

3For equipment grounding hook up, see wiring instructions in this manual. This product is intended to be installed as part of a permanently grounded electrical system.

4AC overcurrent protection for all connections must be provided by others as part of the installation.

5DC battery circuit overcurrent protection must be provided by others as part of the installation.

OutBack offers 100, 175 and 250 amp DC breakers (part number OBDC-XXX) which can be used with the FX. OutBack also offers a stud mounted fuse which can be connected directly to the positive DC terminal of the FX – it is available in 100, 175 and 250 amp sizes (part number SMF-XXX) The Stud mounted fuses require a 10mm hole in the battery terminal lug. US lugs are typically 3/8” diameter. Light filing may be required to insure proper fit of the nut shoulder into the lug hole.

6The equipment ground on the inverter is marked with this symbol:

7This inverter has a single phase output. It is marked with this symbol:

8 This inverter puts out a sine wave waveform. It is marked with this symbol:

9CAUTION: To reduce the risk of fire, connect only to a circuit provided with 30 amp maximum branch-circuit overcurrent protection.

Installation & Programming Manual

FX & VFX “E” Series Inverter/Charger System

Copyright 2003  OutBack Power Systems, Inc.

 

900-0027-2

19009 62nd Ave NE, Arlington WA 98223 USA

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Rev 7.1

06/08/06

Tel 360 435 6030 Fax 360 435 6019

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Contents Installation and Programming Manual Export FX and VFX Inverter/Charger900-0027-2 Table of Contents Wire Sizes Warranty Registration Stacking InstructionsMate Screens EU Declaration of Conformity Declaration of ConformityInstallation Guidelines Important Safety InstructionsGeneral Precautions Personal Precautions While Working with BatteriesAdditional Notices Ratings Maximum AC Output Current Maximum Continuous Output PowerAC Input Frequency Range Maximum Overcurrent Protection AmpacityMounting ACA DCC DCAPsac Psdc PS2AC PS2DC Complete Outback Integrated SystemsAC Wiring Connections Inverter ON/OFF Indicators / Control WiringBattery Temp Remote Temperature Sensor RTS Auxiliary Output AUX + / AUXBattery Terminal Covers Battery FX CablingDC Battery Terminals Equipment Ground TerminalsFX-ACA AC Conduit Adapter FX AccessoriesFXA Accessory KIT FX-DCA DC Conduit AdapterHUB Communication Manager Slave MasterTurbo KIT Information FX System Configuration Single FX System Single FX SystemFX System Configuration Paralleled Dual FX System Paralleled Dual FX SystemFX System Configuration Paralleled Quad FX System Paralleled Quad FX SystemPhase FX System FX System Configuration 3 Phase FX SystemSTART-UP & Operation Battery Charging Instructions Battery Charging Set PointsStack Phase OutBack & 3-phase Stacking MethodsStacking Procedure Stacking InstructionsPower Save Level Master Adjust only Power Save Level Slave Adjust onlyStacked System Using OUTBACK’S Parallel Stacking Phase Stacked System 3 FX’S onlySystem Examples Automatic Generator Start Instructions Mate System Controller and Display OutBack Mate System ControllersOutBack Mate Mate Buttons SETUP/FX/INPUT---P00Menu Structure GENGEN TOP Setup Main‘SOFT’ Keys Down Grid GENInverter Control Inverter ControlOFF Srch on OK AC Input Control Mate Menu MAP Mate Menu MAP Mate Screens SUM Status Setup ADVSummary Screen ExamplesFX MX Status ScreensModes Menu ModesDown UP Meter MenuDown MeterBattery Menu BattError Menu ErrorWarn WarnDisconnect Menu DisconSell Menu PG3Sell Srch Input Setup ScreensSearch Menu SrchSrch Input Main INC DEC Port SETUP/FX/INPUTInput Menu InputPG2 Password Code 1 4Advanced Screens PG4Inverter Menu INVDownmore Charger Menu Down INCGrid Grid MenuPG1 GEN PG3 ADV/FX/GRIDGenerator Menu PG1 GridOFF Port PG2 AUX Stack PG4 Auxiliary MenuADV INV Chgr PG2 Down INC PortDEC Port Stack Stacking MenuPG2 AUX ADV/FX/STACKSell END of Advanced Menu System Calibration MenuCAL Wire Sizes AWGTwo Year Limited Warranty Warranty900-0027-2 Extended Warranty Application Registration