Grizzly G0659 owner manual Blade Tensioning, Blade Changes, To correctly tension the blade

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Blade Tensioning

NOTICE

To prolong blade life, release the tension on the blade if the machine will be idle for an extended period of time.

Proper blade tension reduces the risk of blade breakage and improves cutting performance.

To correctly tension the blade:

1.DISCONNECT BANDSAW FROM POWER!

2.Open the upper wheel door, and raise the blade post and upper blade guide assembly to the highest position.

3.Check the side-to-side deflection of the blade midway between the upper blade guide and the table. The proper amount of deflection should be approximately 38" when moderate pressure is applied (see Figure 33).

Note: The quickest and easiest way to check blade tension is to use the Model H5408 Blade Tensioning Gauge (refer to Page 34)

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Figure 33. Blade deflection when correctly

tensioned.

4.Make small adjustments to the blade tension- ing handwheel, then rotate the top wheel by turning the gearbox pulley several times before checking the blade deflection again. Repeat this step until you are satisfied.

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Note: Make sure the blade tracks next to, but not touching, the upper wheel flange as you rotate the upper wheel by hand.

5.Close the upper wheel door and reposition the guide post.

Blade Changes

Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury.

All saw blades are dan- gerous and may cause personal injury. To reduce the risk of inju- ry, wear heavy leather gloves when handling saw blades.

To replace the blade:

1.DISCONNECT BANDSAW FROM POWER!

2.Open the upper wheel doors.

3.Release tension on the blade by rotating the tensioning handwheel.

4.Put on heavy gloves, then slide the blade off the upper and lower wheels.

5.Install a new blade in reverse order. Before returning the saw to use, be sure to properly tension the blade, check the tracking, and break it in.

Note: Make sure the teeth are pointing down toward the table. If the teeth will not point downward in any orientation, the blade is inside out. Remove the blade and twist it right side-out.

G06599" x 14" Vertical Metal-Cutting Bandsaw

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Contents Model G0659 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Identification Machine Data Sheet Main Specifications Cutting Capacity #4/..3!&%49  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%293AFETYYNSTRUCTIONSSFORR-ACHINERY Safety Instructions for Metal Cutting Bandsaws 220V Single-Phase Circuit RequirementsSetup Setup Safety InventoryUnpacking Main Components Figure QtyClean Up Placement LocationSite Considerations Floor LoadMoving & Placing Leveling MachineTools Needed Qty To level the machineMounting to Shop Floor Removing Shipping BracketBolting to Concrete Floors To remove the shipping bracketAssembly To assemble the bandsawRecommended Adjustments Factory adjustments that should be verifiedTest Run To test run the machineOperation Safety Basic Controls OperationsCounterweight controls Upper Wheel Tracking Adjustment Adjusts blade trackingAngle Adjustments Clamp Vise installationClamp Vise Clamp Vise RemovalTo adjust the depth of cut To adjust the feed rateCutting Depth Feed RateFeed Pressure Guide Post To adjust the feed pressureTo properly position the guide post Adjusting Saw Frame Stop To adjust the saw frame stopLocking Blade To lock the blade in the forward positionBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Breakage Blade Care Break-InBlade Care Blade Break-InBlade Changes Blade TensioningTo correctly tension the blade Adjusting Blade Guides Upper and Lower Guide Bearing AdjustmentLower Blade Guide Assembly Adjustment To position the lower blade guide assemblyTo position the upper blade guide assembly Upper Blade Guide Assembly AdjustmentBlade Tracking Changes in the blade tension may change the blade tracking Changing SpeedsTo change the blade speed Cutting Tips Workpiece InspectionTanks, Cylinders, Containers, Valves, Etc Straight Cuts Freehand Cuts To prepare the G0659 for freehand cutsChip Inspection Chart AdditionalAppearance ActionsAccessories Grizzly Bandsaw BladesG7315-Super Heavy-Duty Mobile Base G1928-Bandsaw HandbookMaintenance CleaningSchedule Redressing Rubber TiresLubrication Chip TrayTroubleshooting ServiceMotor & Electrical Cutting Operations MiscellaneousTensioning Replacing V-BeltTo align the V-belt pulleys To check/replace the V-beltMaterials Needed Qty Wheel AlignmentTo check if the wheels are parallel and copla- nar Upper wheel adjustments To adjust the wheel coplanarityTo adjust the blade scraper and brush Blade Scraper Wheel BrushG0659 Wiring Diagram 110 VACMotor junction box wiring G0659 Electrical ComponentsG0659 Hydraulic System Schematic See FigureUpper Saw Frame Breakdown Upper Saw Frame Parts List DescriptionLower Saw Frame Breakdown and Parts List Gearbox Breakdown and Parts List Drive Unit Breakdown and Parts List Table Base Parts Breakdown Table Base Parts List Cabinet Base Breakdown and Parts List Safety Labels Breakdown and Parts List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%