Grizzly G0659 owner manual Maintenance, Schedule, Cleaning, Redressing Rubber Tires

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily:

Check/correct loose mounting bolts.

Check/correct damaged or dull saw blade.

Check/correct worn or damaged wires.

Clean/protect table.

Clean metal chips from upper and lower wheel areas, and empty bottom chip tray.

Correct any other unsafe condition.

Monthly:

Check for V-belt tension, damage, or wear.

Lubricate the tension leadscrew and guide post.

Remove the blade and clean the wheels.

Clean and grease the rails on which the saw frame moves.

Lubricate the pivot points of all levers.

Check gearbox oil level.

Yearly:

Drain & refill gearbox.

G0659  9" x 14" Vertical Metal-Cutting Bandsaw

Cleaning

Use a brush and a shop vacuum to remove chips and other debris from the machine. Keep the table rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9.

Once a month, remove the blade and thoroughly clean all metal chips or built-up grease from the wheel surfaces. Redress the rubber tires if neces- sary.

Redressing Rubber

Tires

As the bandsaw ages, the rubber tires on the wheel may need to be redressed if they become hardened or glazed over. Redressing the rubber tires improves blade tracking and reduces vibra- tion/blade lead.

If the rubber tires become too worn, then blade tracking will become extremely difficult. At that point, redressing will no longer be effective, and the rubber tires must be replaced.

To redress the rubber tires:

1.DISCONNECT BANDSAW FROM POWER!

2.Put on heavy gloves and remove the blade.

3.Use a brush and shop vacuum to clean any chips from the rubber tires.

4.Lightly sand the circumerence of both the upper and lower wheel with 100 grit sand- paper. Only redress the rubber enough to expose a fresh rubber surface.

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Contents Model G0659 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Identification Machine Data Sheet Main Specifications Cutting Capacity  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 #4/..3!&%493AFETYYNSTRUCTIONSSFORR-ACHINERY Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V Single-PhaseSetup Safety Inventory SetupUnpacking Main Components Figure QtyPlacement Location Clean UpSite Considerations Floor LoadLeveling Machine Moving & PlacingTools Needed Qty To level the machineRemoving Shipping Bracket Mounting to Shop FloorBolting to Concrete Floors To remove the shipping bracketTo assemble the bandsaw AssemblyFactory adjustments that should be verified Recommended AdjustmentsTest Run To test run the machineOperations Operation Safety Basic ControlsUpper Wheel Tracking Adjustment Adjusts blade tracking Counterweight controlsClamp Vise installation Angle AdjustmentsClamp Vise Clamp Vise RemovalTo adjust the feed rate To adjust the depth of cutCutting Depth Feed RateFeed Pressure Guide Post To adjust the feed pressureTo properly position the guide post To adjust the saw frame stop Adjusting Saw Frame StopLocking Blade To lock the blade in the forward positionBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Care Break-In Blade BreakageBlade Care Blade Break-InBlade Changes Blade TensioningTo correctly tension the blade Upper and Lower Guide Bearing Adjustment Adjusting Blade GuidesTo position the lower blade guide assembly Lower Blade Guide Assembly AdjustmentTo position the upper blade guide assembly Upper Blade Guide Assembly AdjustmentBlade Tracking Changes in the blade tension may change the blade tracking Changing SpeedsTo change the blade speed Cutting Tips Workpiece InspectionTanks, Cylinders, Containers, Valves, Etc To prepare the G0659 for freehand cuts Straight Cuts Freehand CutsAdditional Chip Inspection ChartAppearance ActionsGrizzly Bandsaw Blades AccessoriesG7315-Super Heavy-Duty Mobile Base G1928-Bandsaw HandbookCleaning MaintenanceSchedule Redressing Rubber TiresChip Tray LubricationTroubleshooting ServiceMotor & Electrical Miscellaneous Cutting OperationsReplacing V-Belt TensioningTo align the V-belt pulleys To check/replace the V-beltMaterials Needed Qty Wheel AlignmentTo check if the wheels are parallel and copla- nar To adjust the wheel coplanarity Upper wheel adjustmentsBlade Scraper Wheel Brush To adjust the blade scraper and brush110 VAC G0659 Wiring DiagramG0659 Electrical Components Motor junction box wiringSee Figure G0659 Hydraulic System SchematicUpper Saw Frame Breakdown Description Upper Saw Frame Parts ListLower Saw Frame Breakdown and Parts List Gearbox Breakdown and Parts List Drive Unit Breakdown and Parts List Table Base Parts Breakdown Table Base Parts List Cabinet Base Breakdown and Parts List Safety Labels Breakdown and Parts List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%