Grizzly G0659 owner manual Chip Inspection Chart, Additional, Appearance, Actions

Page 35

chip inspection chart

Chip Inspection Chart

The best method of evaluating the performance of your cutting operation is to inspect the chips that are formed. Refer to the chart below for chip inspection guidelines.

Chip	Chip	Chip	Blade	Feed	Feed	Additional
Appearance	Description	Color	Speed	Rate	Pressure	Actions
	Thin & Curled	Silver	Good	Good	Good
	Hard, Thick &	Brown or Blue	Decrease	Decrease	Decrease
	Short	Brown or Blue	Decrease	Decrease	Decrease
	Short
	Hard, Strong &	Brown or Blue	Decrease	Decrease	Decrease
	Thick	Brown or Blue	Decrease	Decrease	Decrease
	Thick
	Hard, Strong &	Silver or Light	Good	Decrease	Decrease	Check Blade
	Thick	Brown	Good	Slightly	Slightly	Pitch
	Thick	Brown		Slightly	Slightly	Pitch
	Hard & Thin	Silver	Increase	Decrease	Decrease	Check Blade
	Hard & Thin	Silver	Increase	Decrease	Decrease	Pitch
						Pitch
	Straight & Thin	Silver	Good	Increase	Increase
	Powdery	Silver	Decrease	Increase	Increase
	Curled Tight &	Silver	Good	Decrease	Decrease	Check Blade
	Thin	Silver	Good	Decrease	Decrease	Pitch
	Thin					Pitch

Figure 45. Chip inspection chart.

G0659 9" x 14" Vertical Metal-Cutting Bandsaw

-33-

Image 35

Contents Model G0659 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Main Specifications Cutting Capacity !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 #4/..3!&%493AFETYYNSTRUCTIONSSFORR-ACHINERY Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V Single-PhaseMain Components Figure Qty SetupSetup Safety Inventory UnpackingFloor Load Clean UpPlacement Location Site ConsiderationsTo level the machine Moving & PlacingLeveling Machine Tools Needed QtyTo remove the shipping bracket Mounting to Shop FloorRemoving Shipping Bracket Bolting to Concrete FloorsTo assemble the bandsaw AssemblyTo test run the machine Recommended AdjustmentsFactory adjustments that should be verified Test RunOperations Operation Safety Basic ControlsUpper Wheel Tracking Adjustment Adjusts blade tracking Counterweight controlsClamp Vise Removal Angle AdjustmentsClamp Vise installation Clamp ViseFeed Rate To adjust the depth of cutTo adjust the feed rate Cutting DepthTo properly position the guide post To adjust the feed pressureFeed Pressure Guide Post To lock the blade in the forward position Adjusting Saw Frame StopTo adjust the saw frame stop Locking BladeBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Break-In Blade BreakageBlade Care Break-In Blade CareTo correctly tension the blade Blade TensioningBlade Changes Upper and Lower Guide Bearing Adjustment Adjusting Blade GuidesTo position the lower blade guide assembly Lower Blade Guide Assembly AdjustmentBlade Tracking Upper Blade Guide Assembly AdjustmentTo position the upper blade guide assembly To change the blade speed Changing SpeedsChanges in the blade tension may change the blade tracking Tanks, Cylinders, Containers, Valves, Etc Workpiece InspectionCutting Tips To prepare the G0659 for freehand cuts Straight Cuts Freehand CutsActions Chip Inspection ChartAdditional AppearanceG1928-Bandsaw Handbook AccessoriesGrizzly Bandsaw Blades G7315-Super Heavy-Duty Mobile BaseRedressing Rubber Tires MaintenanceCleaning ScheduleChip Tray LubricationMotor & Electrical ServiceTroubleshooting Miscellaneous Cutting OperationsTo check/replace the V-belt TensioningReplacing V-Belt To align the V-belt pulleysTo check if the wheels are parallel and copla- nar Wheel AlignmentMaterials Needed Qty To adjust the wheel coplanarity Upper wheel adjustmentsBlade Scraper Wheel Brush To adjust the blade scraper and brush110 VAC G0659 Wiring DiagramG0659 Electrical Components Motor junction box wiringSee Figure G0659 Hydraulic System SchematicUpper Saw Frame Breakdown Description Upper Saw Frame Parts ListLower Saw Frame Breakdown and Parts List Gearbox Breakdown and Parts List Drive Unit Breakdown and Parts List Table Base Parts Breakdown Table Base Parts List Cabinet Base Breakdown and Parts List Safety Labels Breakdown and Parts List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!-7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%