Grizzly G0659 owner manual Table of Contents

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Table of Contents

INTRODUCTION	2
Foreword	2
Contact Info	2
Functional Overview	2
Identification	3
Machine Data Sheet	4
SECTION 1: SAFETY	6
Safety Instructions for Machinery	6
Safety Instructions for
Metal Cutting Bandsaws	8
SECTION 2: CIRCUIT REQUIREMENTS	9
220V Single-Phase	9
SECTION 3: SETUP	10
Setup Safety	10
Unpacking	10
Inventory	10
Clean Up	11
Site Considerations	11
Moving & Placing	12
Leveling Machine	12
Mounting to Shop Floor	13
Removing Shipping Bracket	13
Assembly	14
Test Run	15
Recommended Adjustments	15
SECTION 4: OPERATIONS	16
Operation Safety	16
Basic Controls	16
Clamp Vise	18
Cutting Depth	19
Feed Rate	19
Feed Pressure	20
Guide Post	20
Adjusting Saw Frame Stop	21
Locking Blade	21
Blade Selection	22
Blade Breakage	25
Blade Care & Break-In	25
Blade Tensioning	26
Blade Changes	26
Adjusting Blade Guides	27
Blade Tracking	29
Changing Speeds	30
Workpiece Inspection	31
Cutting Tips	31
Straight Cuts	32
Freehand Cuts	32
Chip Inspection Chart	33

SECTION 5: ACCESSORIES	34
SECTION 6: MAINTENANCE	35
Schedule	35
Cleaning	35
Redressing Rubber Tires	35
Lubrication	36
Chip Tray	36
SECTION 7: SERVICE	37
Troubleshooting	37
V-Belt Pulley Alignment	39
Tensioning/Replacing V-Belt	39
Wheel Alignment	40
Blade Scraper & Wheel Brush	42
G0659 Wiring Diagram	43
G0659 Electrical Components	44
G0659 Hydraulic System Schematic	45
Upper Saw Frame Breakdown	46
Upper Saw Frame Parts List	47
Lower Saw Frame Breakdown
and Parts List	48
Gearbox Breakdown and Parts List	49
Drive Unit Breakdown and Parts List	50
Table Base Parts Breakdown	51
Table Base Parts List	52
Cabinet Base Breakdown and Parts List	53
Safety Labels Breakdown and Parts List	54
WARRANTY AND RETURNS	57

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Contents Model G0659 Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Main Specifications Cutting Capacity !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 #4/..3!&%493AFETYYNSTRUCTIONSSFORR-ACHINERY Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V Single-PhaseMain Components Figure Qty SetupSetup Safety Inventory UnpackingFloor Load Clean UpPlacement Location Site ConsiderationsTo level the machine Moving & PlacingLeveling Machine Tools Needed QtyTo remove the shipping bracket Mounting to Shop FloorRemoving Shipping Bracket Bolting to Concrete FloorsTo assemble the bandsaw AssemblyTo test run the machine Recommended AdjustmentsFactory adjustments that should be verified Test RunOperations Operation Safety Basic ControlsUpper Wheel Tracking Adjustment Adjusts blade tracking Counterweight controlsClamp Vise Removal Angle AdjustmentsClamp Vise installation Clamp ViseFeed Rate To adjust the depth of cutTo adjust the feed rate Cutting DepthTo adjust the feed pressure Feed Pressure Guide PostTo properly position the guide post To lock the blade in the forward position Adjusting Saw Frame StopTo adjust the saw frame stop Locking BladeBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Break-In Blade BreakageBlade Care Break-In Blade CareBlade Tensioning Blade ChangesTo correctly tension the blade Upper and Lower Guide Bearing Adjustment Adjusting Blade GuidesTo position the lower blade guide assembly Lower Blade Guide Assembly AdjustmentUpper Blade Guide Assembly Adjustment To position the upper blade guide assemblyBlade Tracking Changing Speeds Changes in the blade tension may change the blade trackingTo change the blade speed Workpiece Inspection Cutting TipsTanks, Cylinders, Containers, Valves, Etc To prepare the G0659 for freehand cuts Straight Cuts Freehand CutsActions Chip Inspection ChartAdditional AppearanceG1928-Bandsaw Handbook AccessoriesGrizzly Bandsaw Blades G7315-Super Heavy-Duty Mobile BaseRedressing Rubber Tires MaintenanceCleaning ScheduleChip Tray LubricationService TroubleshootingMotor & Electrical Miscellaneous Cutting OperationsTo check/replace the V-belt TensioningReplacing V-Belt To align the V-belt pulleysWheel Alignment Materials Needed QtyTo check if the wheels are parallel and copla- nar To adjust the wheel coplanarity Upper wheel adjustmentsBlade Scraper Wheel Brush To adjust the blade scraper and brush110 VAC G0659 Wiring DiagramG0659 Electrical Components Motor junction box wiringSee Figure G0659 Hydraulic System SchematicUpper Saw Frame Breakdown Description Upper Saw Frame Parts ListLower Saw Frame Breakdown and Parts List Gearbox Breakdown and Parts List Drive Unit Breakdown and Parts List Table Base Parts Breakdown Table Base Parts List Cabinet Base Breakdown and Parts List Safety Labels Breakdown and Parts List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!-7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%