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Contents Model G0659 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Identification Machine Data Sheet Main Specifications Cutting Capacity #4/..3!&%49  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%293AFETYYNSTRUCTIONSSFORR-ACHINERY Safety Instructions for Metal Cutting Bandsaws 220V Single-Phase Circuit RequirementsUnpacking SetupSetup Safety Inventory Main Components Figure QtySite Considerations Clean UpPlacement Location Floor LoadTools Needed Qty Moving & PlacingLeveling Machine To level the machineBolting to Concrete Floors Mounting to Shop FloorRemoving Shipping Bracket To remove the shipping bracketAssembly To assemble the bandsawTest Run Recommended AdjustmentsFactory adjustments that should be verified To test run the machineOperation Safety Basic Controls OperationsCounterweight controls Upper Wheel Tracking Adjustment Adjusts blade trackingClamp Vise Angle AdjustmentsClamp Vise installation Clamp Vise RemovalCutting Depth To adjust the depth of cutTo adjust the feed rate Feed RateFeed Pressure Guide Post To adjust the feed pressureTo properly position the guide post Locking Blade Adjusting Saw Frame StopTo adjust the saw frame stop To lock the blade in the forward positionBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Care Blade BreakageBlade Care Break-In Blade Break-InBlade Changes Blade TensioningTo correctly tension the blade Adjusting Blade Guides Upper and Lower Guide Bearing AdjustmentLower Blade Guide Assembly Adjustment To position the lower blade guide assemblyTo position the upper blade guide assembly Upper Blade Guide Assembly AdjustmentBlade Tracking Changes in the blade tension may change the blade tracking Changing SpeedsTo change the blade speed Cutting Tips Workpiece InspectionTanks, Cylinders, Containers, Valves, Etc Straight Cuts Freehand Cuts To prepare the G0659 for freehand cutsAppearance Chip Inspection ChartAdditional ActionsG7315-Super Heavy-Duty Mobile Base AccessoriesGrizzly Bandsaw Blades G1928-Bandsaw HandbookSchedule MaintenanceCleaning Redressing Rubber TiresLubrication Chip TrayTroubleshooting ServiceMotor & Electrical Cutting Operations MiscellaneousTo align the V-belt pulleys TensioningReplacing V-Belt To check/replace the V-beltMaterials Needed Qty Wheel AlignmentTo check if the wheels are parallel and copla- nar Upper wheel adjustments To adjust the wheel coplanarityTo adjust the blade scraper and brush Blade Scraper Wheel BrushG0659 Wiring Diagram 110 VACMotor junction box wiring G0659 Electrical ComponentsG0659 Hydraulic System Schematic See FigureUpper Saw Frame Breakdown Upper Saw Frame Parts List DescriptionLower Saw Frame Breakdown and Parts List Gearbox Breakdown and Parts List Drive Unit Breakdown and Parts List Table Base Parts Breakdown Table Base Parts List Cabinet Base Breakdown and Parts List Safety Labels Breakdown and Parts List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%