Grizzly Model G1022proz instruction manual Dado Cutting, Single-blade dado cut

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Dado Cutting

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade (Figure 57) or a standard saw blade.

Dado operations present very real hazards requiring proper procedures to avoid seri- ous injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

To use a stacked or wobble dado blade:

1.Disconnect the machine from the power source!

2.Remove the table insert, splitter guard, and regular saw blade.

3.Attach and adjust the dado blade system as recommended in the dado blade manufac- turerÕs instructions.

4.Install the dado table insert.

5.Raise the dado blade up to the desired depth of cut (depth of dado channel desired).

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to fol- low this warning could result in serious per- sonal injury.

6.If dadoing along the long length of your work- piece, adjust the distance between the fence and the inside edge of the blade to suit your needs as shown in Figure 52.

Figure 52. Single-blade dado cut.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, the hands and arms could be pulled into the saw blade causing serious person- al injury.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury.

7.Reconnect the saw to the power source.

8.With one finger ready to push the OFF but- ton, turn the saw on. The blade should run smooth with no vibrations or wobbling.

9.When the blade has reached full speed, per- form a test cut with a scrap piece of wood.

-40-	G1022 Series Table Saws

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Contents G1022SM G1022Z G1022ZF G1022ZFXPage Table Of Contents Safety Safety Instructions For Power ToolsAMP Rating 25ft 50ft 100ftAdditional Safety Instructions For Table Saws Avoiding Kickback Safety Accessories Following can help minimize kickbacksZero Clearance Table Inserts Push PaddlesFeatherboards Introduction CommentaryG1022 Series Table Saws Models SM & Z Circuit Requirements110V Operation Model ZF220V Operation Models ZFX, PROZ, & ProzxGrounding Extension CordMachine Features Terms and DefinitionsMain Features SET UP Unpacking Piece InventoryMotor with Pulley Hardware Contents Hardware Recognition Chart BoltFloor Load Clean UpSite Considerations Working ClearanceBeginning Assembly Stand Assembly Stand completely assembled Models ZF, ZFX, PRO, & Prozx onlyHandwheels All ModelsTo mount the handwheels Motor Checking V-belt alignment Switch Models ZF, ZFX, PROZ, & ProzxExtension Wings Fence To install and adjust the Model SM fenceFence Rails To mount the rails Models SM & ZAdjust measurement pointer G1022 Series Table Saws To install and adjust the Model Z fence Attaching a sacrificial fenceAttaching a sacrificial fence G1022 Series Table Saws Blade Changing saw blade G1022 Series Table SawsInstalling blade guard Blade GuardProper Alignment Added Washers Adjusting table insert components G1022 Series Table Saws Table InsertMiter Gauge Initial Step Models ZF, ZFX, PROZ, & ProzxNext steps for all models Start Up Recommended Adjustments Recommended adjustment checklistStarting the machine Operations Blade Selection Various saw tooth cutting profiles G1022 Series Table Saws Crosscutting Cross-cut operation G1022 Series Table SawsRipping Ripping operationDado Cutting Single-blade dado cutIf the cut is satisfactory, repeat with your fin- ish stock Rabbet Cutting Sacrificial fence G1022 Series Table SawsDisconnect the machine from the power Cutting rabbets with the dado bladeCutting rabbets with the standard blade Rabbet cutting G1022 Series Table Saws Maintenance GeneralLubrication BeltLubricate the areas indicated below every 12 months Date Approximate Hours Of Use Maintenance Performed Service Adjustments Blade ParallelismShim placement G1022 Series Table Saws To shift the trunnionTo shim the trunnion 45˚ & 90˚ Stops Closure SM and Z Wiring Diagram ZF, ZFX, Proz & Prozx Wiring Diagram Machine Data Sheet G1022SM G1022SM G1022SM G1022SM Parts List PRP02M Grizzly Model G1022Z Table SAW G1022Z G1022Z G1022Z G1022Z Parts List Pulley Guard Bracket Grizzly Models G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx Parts List Switch L-BRACKET Troubleshooting Guide Symptom Possible Cause Corrective ActionPush Stick G1022 Series Table Saws G1022 Series Table Saws Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA Page Call Today For a Free Full Color Catalog