Grizzly G0495X owner manual Service, Troubleshooting, Motor & Electrical

Page 34

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine

does not

1.

Emergency stop push-button is engaged/

1.

Rotate clockwise slightly until it pops out/replace it.

start or

a breaker

 

faulty.

2.

Check for broken wires or disconnected/corroded

trips.

 

2.

Wiring is open/has high resistance.

 

connections, and repair/replace as necessary.

 

 

 

 

 

3.

Motor START button or STOP switch is at

3.

Replace faulty START OR STOP switch.

 

 

 

fault.

 

 

 

 

4.

Fuse has blown.

4.

Correct short/replace fuse on control panel.

 

 

5.

Power supply switched OFF or is at fault.

5.

Ensure power supply is switched on; ensure power

 

 

 

 

 

supply has the correct voltage.

 

 

6.

Start capacitor is at fault.

6.

Test/replace if faulty.

 

 

7.

Thermal overload relay has tripped.

7.

Turn cut-out dial to increase working amps and

 

 

 

 

 

push the reset pin. Replace if tripped multiple times.

 

 

 

 

 

Reduce workload on machine or test and replace

 

 

 

 

 

motor. If motor is OK, replace relay.

 

 

8.

Wall fuse/circuit breaker is blown/tripped.

8.

Ensure circuit size is suitable for this machine;

 

 

 

 

 

correct for short. Reset/replace fuse or breaker.

 

 

9.

Contactor not getting energized/has burnt

9.

Test for power on all legs and contactor operation.

 

 

 

contacts.

 

Replace unit if faulty.

 

 

10. Motor is at fault.

10. Test/repair/replace.

 

 

 

 

 

Machine stalls or is

1.

Feed rate/cutting speed too fast for task.

1.

Decrease feed rate/cutting speed.

underpowered.

2.

Workpiece material is not suitable for this

2.

Only cut wood products; make sure moisture content

 

 

 

machine.

 

is below 20% and there are no foreign materials in

 

 

 

 

 

the workpiece.

 

 

3.

Belt slipping.

3.

Replace bad belt, align pulleys, and re-tension.

 

 

4.

Motor connection is wired incorrectly.

4.

Correct motor wiring connections.

 

 

5.

Motor bearings are at fault.

5.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

 

requires bearing replacement.

 

 

6.

Contactor not getting energized or has poor

6.

Test for power on all legs and contactor operation.

 

 

 

contacts.

 

Replace if faulty.

 

 

7.

Motor has overheated.

7.

Clean off motor, let cool, and reduce workload.

 

 

8.

Motor is at fault.

8.

Test/repair/replace.

 

 

 

 

 

 

Machine

has

1.

Motor or component is loose.

1.

Inspect/replace stripped or damaged bolts/nuts, and

vibration

or noisy

 

 

 

re-tighten with thread locking fluid.

operation.

2.

Inserts are at fault.

2.

Rotate or replace inserts causing problem.

 

 

 

 

3.

V-belt worn or loose.

3.

Inspect/replace belt with a new one (refer to Page

 

 

 

 

 

42).

 

 

4.

Pulley is loose.

4.

Realign/replace shaft, pulley, setscrew, and key as

 

 

 

 

 

required.

 

 

5.

Motor mount loose/broken.

5.

Tighten/replace.

 

 

 

 

 

 

-32-

 

 

 

 

G0495X 8" Jointer w/Digital Readout

Page 33 Page 35
Image 34
Page 33 Page 35
Contents Model G0495X Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Machine Data Sheet Cutterhead Info Identification Control Panel & Digital Sensor Features  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Jointers Circuit Requirements 220V OperationItems Needed for Setup SetupSetup Safety UnpackingInventory Box 1 QtySite Considerations Clean UpPlacement Location Floor LoadBolting to Concrete Floors Moving & Placing JointerMounting to Shop Floor To lift the jointerTo connect the machine to a dust collector Dust Collection Setting OutfeedTo set the outfeed table height Digital Readout Batteries To install the AAA batteries in the control panelTest Run Recommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsPage Digital Sensor Readout Digital Sensor-278 Digital Readout To use the digital readoutStock Inspection Requirements #/22%#4Squaring Stock Surface Planing To surface plane on the jointerEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerRabbet Cutting To rabbet cut on the jointerAccessories H8029-5 Piece Safety KitHalf-mask respirator with disposable Cartridge filters T20448T20452 T20501 T20456 H0736Schedule MaintenanceCleaning Unpainted Cast IronTroubleshooting ServiceMotor & Electrical Possible Cause Possible Solution CuttingChecking Outfeed Table Checking/Adjusting Table ParallelismTools Needed Qty Adjusting Table Parallelism Checking Infeed TableTo adjust the table parallelism Front eccentric bushingsReplacing Carbide Inserts To rotate or change a carbide insertCalibrating Infeed Setting Infeed TableSetting Outfeed Table Height on To calibrate the depth scaleCutterhead Guard To adjust the cutterhead guardCalibrating Digital Sensor & Readout To calibrate the sensor and displaySetting Fence Stops To set the 45˚ inward fence stopTo set the 90˚ fence stop To set the 45˚ outward fence stopTo adjust/replace the V-belt BeltTo align the pulleys Pulley AlignmentSteps Control panel wiring Electrical ComponentsWiring Diagram See FigureFence Parts Breakdown & List DescriptionBase Parts Breakdown & List +  .+ -&Table Parts Breakdown & List +- +& ++ +* +, +Stand Parts Breakdown & List Stand Parts List Label Placement22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  WARRANTY7!22!.499!AND.$$2%452RETURNS.3 #ALL 4ODAYD&ORO! &2%%

G0495X specifications

The Grizzly G0495X is a versatile and powerful tool designed for woodworking enthusiasts and professionals alike. This hybrid table saw combines cutting-edge technology with traditional craftsmanship, ensuring precision and efficiency in every project.

At the heart of the G0495X is its robust 3 HP motor, which delivers exceptional power to handle even the toughest hardwoods with ease. This heavy-duty drive system ensures smooth and reliable performance, reducing the risk of motor burnout during extended use. The saw's belt drive system further enhances its capability, providing a high degree of torque for challenging cutting tasks.

One of the standout features of the G0495X is its large cast iron table. Measuring a generous 30” x 42”, it provides ample workspace for handling larger materials while ensuring stability and accuracy in cuts. The precision-ground surface of the table reduces friction, allowing for smoother movement of wood across the surface. Additionally, the table features an integrated T-style miter gauge slot, offering the user versatility for various cutting angles.

In terms of safety, the G0495X is equipped with several important features. The riving knife and blade guard help to prevent kickbacks, making it safer to use, particularly for novices. The easy-to-use height and bevel adjustment mechanisms allow users to make quick changes to the blade settings for different cut types.

The saw also incorporates advanced dust collection capabilities. With a 4” dust port, it connects to most standard dust collection systems, significantly reducing the mess and maintaining a clean workspace. This feature not only keeps the area tidy but also enhances the user’s visibility while working.

Another notable characteristic of the Grizzly G0495X is its versatility. This table saw can handle various cutting tasks, from rip cuts to crosscuts, making it suitable for a range of woodworking projects, including furniture making, cabinetry, and more. The built-in extension table and side wings also expand the cutting capacity for larger projects.

Overall, the Grizzly G0495X stands out as a reliable and powerful table saw equipped with premium features that cater to both amateur and professional woodworkers. Its combination of performance, safety, and advanced technologies makes it an excellent investment for anyone serious about woodworking.
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