Woodstock W1678 instruction manual 220V Operation, Extension Cords, Grounding

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ELECTRICAL REQUIREMENTS

220V Operation

The SHOP FOX® Model W1678 Drum Sander uses one 220 VAC single-phase motor. This sanding drum motor is rated at 5 HP and draws approximately 25 amps under a normal sanding load.The 13 HP varyable speed conveyor motor uses 60 VDC and draws approximately 2 amps.

Refer to the wiring diagram on Pages 35 and 36, and hard wire the power supply to the sander, or use a NEMA-style L6-30 plug and receptacle as shown in Figure 9. In either case, the supply circuit, circuit breaker, or fuse must be able to carry a load of at least 27 Amps. Remember other machines using this circuit add to the total electrical load applied to the circuit. If this total amperage load exceeds the amperage rating of the circuit breaker or fuse, use a different circuit with a higher amperage rating.

DO NOT modify an existing low-amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by a qualified electrician.

Extension Cords

We do not recommend using an extension cord with 220V equipment because the cord can generate heat that may cause fire or circuit damage. If you must use an extension cord, use the guidelines listed below and TABLE 2 to determine the correct cord length and gauge. The amp rating of both motors combined is 27 amps at normal operation; however, the amperage will increase or decrease depending on the load you apply on the Double Drum Sander.

•Use a Standard Service (Grade S) cord or better

•Use a cord that is 50 feet or less only •Use a cord with a NEMA-style L6-30 plug •Use an undamaged cord only

Extension Cord Requirements

TABLE 2

 

Length and Gauge

Amp Rating

25ft

50ft

100ft

17-20

#12

#12

#10

21-30

#10

#10

N/A

 

 

 

 

Grounding

Any electrical outlet and

circuit that you plug your

machine into must be grounded. Serious injury or fire may occur if this warning is ignored!

Ground this machine! The electrical cord supplied with the Model W1678 does not come with a 220 volt plug. Use a plug with a ground pin as shown in Figure 9. If your receptacle does not accommodate a NEMA-styleL6-30 plug with a ground pin, have the receptacle replaced by a qualified electrician or have an appropriate adapter installed and grounded properly.

NOTICE

When using an adapter, always make sure it is grounded.

Remember, an adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must always be verified in the electrical circuit within the wall or conduit.

 

X

 

X

 

 

 

G

Y

Y

G

L6-30PL6-30R

Figure 9. NEMA-style L6-30 plug and

receptacle.

ELECTRICAL

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Contents Model W1678 Page Table of Contents About Your New 26 Double Drum Sander Woodstock Service and SupportIntroduction Specifications Warranty and ReturnsStandard Safety Instructions SafetyKeep proper footing and balance at all times SafetyModel W1678 Additional Safety Instructions for Drum SandersNever stand in the path of potential Workpiece kickback Avoiding Potential InjuriesSafety Grounding 220V OperationExtension Cords Unpacking AssemblyBox Contents Shop Preparation Initial Cleaning Dust Port Handles To install dust ports and handles, do these stepsBeginning Crank and Handle To install the control box, do these stepsTo install the crank and handle, do these steps Control BoxUnplug the Double Drum Sander AdjustmentsTo adjust the drum-to-conveyor squareness, do these steps Drums and Pressure Rollers30 gauge block positioning Step To adjust the drum-to-conveyor parallelism, do these steps25⁄8 gauge block positioning Part 3 Drum-to-Conveyor Height To adjust the drum-to-conveyor height, do these stepsTo adjust pressure-roller spring tension, do these steps Part 4 Pressure Roller AdjustmentDust scoop gap Dust Scoop GapFront panel and mounting screws Belt TensionConveyor belt hanging gap Conveyor BeltControl panel offers these controls OperationsOverview Control Panel Operation Basic SandingTo use the double drum sander, do these steps Main power ON/OFF safety switchLoad meter Troubleshooting Long grooves General Sanding Belts MaintenanceLubrication MaintenanceSandpaper Replacement Brush ReplacementSlide the bearing out of the bearing block. See Figure Bearing ReplacementBearing-block grease grove Grease port General Cleaning W1678 26 Double Drum Sander Drive System Wiring DiagramControl System Wiring Diagram Closure Parts Scale 143 146 145 144 142 151 154 110 111 106 105 Pressure Roller 227 Side Panel 337 Magnetic Switch Page Page Page BOX BELLINGHAM, WA Warranty Card