Woodstock W1678 instruction manual Troubleshooting

Page 29

Troubleshooting

Use this troubleshooting chart to correct potential W1678 Double Drum Sander problems.

SYMPTOM

POSSIBLE REASON

 

HOW TO REMEDY

The sanding

The main power emergency stop button is

Twist and pull the main power emergency stop

drums will

pushed in, or it is faulty.

button, or test and replace the switch.

not start.

 

NEVER attempt to repair safety switches, ONLY

 

 

replace them with new ones.

 

The power supply is insufficient or the circuit

1.

Repair power supply.

 

breaker or fuse is tripped.

2.

Close circuit breaker / replace the fuse.

 

 

3.

Reduce sanding load to 25 amps max.

 

A wire or plug is loose or broken.

1.

Replace all bad wiring and plugs.

 

 

2.

Tighten all loose connections.

 

The amperage dial is set too low.

Unplug the sander, open the main power

 

 

panel, and adjust the amperage dial on the

 

 

main power magnetic switch to 25 amps.

 

The thermal protection circuit breaker is

1.

Unplug sander, open main power panel,

 

tripped.

 

and push the reset button.

 

 

2.

Reduce sanding load to 25 amps max.

 

The main power magnetic switch is faulty.

Replace the main power magnetic switch.

 

Either the ON or OFF switch is shorted open.

Replace the push-button switch.

 

The drum-drive motor is faulty.

Replace or repair the drum-drive motor.

 

 

 

The feed

The main power emergency stop button is

Twist and pull the main power emergency stop

conveyor

pulled out, or it is faulty.

button, or test and replace the switch.

will not

 

NEVER attempt to repair safety switches, ONLY

start, or it

 

replace them with new.

operates

The power supply is insufficient or the circuit

1.

Repair power supply.

incorrectly.

 

breaker or fuse is tripped.

2.

Close circuit breaker / replace the fuse.

 

 

3.

Reduce sanding load to 25 amps max.

 

A wire or plug is loose or broken.

1.

Replace all bad wiring and plugs.

 

 

2.

Tighten all loose connections.

 

The conveyor feed speed switch is faulty.

Replace the conveyor feed speed switch.

 

Either the ON or OFF switch is shorted open.

Replace the push-button switch.

 

The feed motor magnetic switch is faulty.

Replace the feed motor magnetic switch.

 

The feed motor brushes are worn.

Replace both feed motor brushes.

 

The conveyor feed speed circuit board is

Replace or repair the conveyor feed speed

 

faulty.

circuit board.

 

The feed motor is faulty.

Replace or repair the feed motor.

 

 

 

The drum

The mobile base, stand, or platform is loose or

Make sure all fasteners are tight; the sander is

sander

unstable.

operating on a sturdy stand and flat floor.

wobbles or

The motor or other components are loose,

Make sure all fasteners and sander parts are

vibrates.

 

misaligned, or out of adjustment.

tight or correctly adjusted.

 

 

 

 

(Continued Next Page) -27-

OPERATIONS

Image 29
Contents Model W1678 Page Table of Contents About Your New 26 Double Drum Sander Woodstock Service and SupportIntroduction Specifications Warranty and ReturnsStandard Safety Instructions SafetyKeep proper footing and balance at all times SafetyModel W1678 Additional Safety Instructions for Drum SandersNever stand in the path of potential Workpiece kickback Avoiding Potential InjuriesSafety Grounding 220V OperationExtension Cords Unpacking AssemblyBox Contents Shop Preparation Initial Cleaning Dust Port Handles To install dust ports and handles, do these stepsBeginning To install the crank and handle, do these steps To install the control box, do these stepsControl Box Crank and HandleTo adjust the drum-to-conveyor squareness, do these steps AdjustmentsDrums and Pressure Rollers Unplug the Double Drum Sander30 gauge block positioning Step To adjust the drum-to-conveyor parallelism, do these steps25⁄8 gauge block positioning Part 3 Drum-to-Conveyor Height To adjust the drum-to-conveyor height, do these stepsTo adjust pressure-roller spring tension, do these steps Part 4 Pressure Roller AdjustmentDust scoop gap Dust Scoop GapFront panel and mounting screws Belt TensionConveyor belt hanging gap Conveyor BeltControl panel offers these controls OperationsOverview Control Panel Operation Basic SandingTo use the double drum sander, do these steps Main power ON/OFF safety switchLoad meter Troubleshooting Long grooves General Sanding Belts MaintenanceLubrication MaintenanceSandpaper Replacement Brush ReplacementSlide the bearing out of the bearing block. See Figure Bearing ReplacementBearing-block grease grove Grease port General Cleaning W1678 26 Double Drum Sander Drive System Wiring DiagramControl System Wiring Diagram Closure Parts Scale 143 146 145 144 142 151 154 110 111 106 105 Pressure Roller 227 Side Panel 337 Magnetic Switch Page Page Page BOX BELLINGHAM, WA Warranty Card