Woodstock W1678 instruction manual Brush Replacement, Sandpaper Replacement

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Brush Cover

Figure 54. Conveyor motor brush cover.

Figure 55. Carbon brush and spring.

DRUM SANDPAPER

CIRCUMFERENCE = HYPOTENUSE

TAPER ANGLE

Figure 56. Finding sandpaper taper angle.

Brush Replacement

After long periods of heavy sander use, it may be necessary to replace the conveyor motor carbon brushes.

To replace the carbon brushes, do these steps:

1.Unplug the double drum sander!

2.Raise the table to the highest position.

3.Use a flat-head screwdriver and remove the brush cover. See Figure 54.

4.Carefully slide out the spring and carbon brush. See Figure 55.

5.Insert the new carbon brush exactly like the old one was installed.

6.Replace the brush cover.

7.Repeat Steps 1 through 6 for the other motor brush on the other side of the motor.

Sandpaper

Replacement

The Model W1678 Double Drum Sander is designed for rolls of 3" wide hook-and-loop sandpaper.

To change the sandpaper, do these steps:

1.Unplug the double drum sander!

2.Open the dust hood to expose the drums.

3.Observe the direction that the sandpaper is wrapped around the drum, and unwind the old sandpaper one drum at a time.

4.Use the old sandpaper as a pattern to cut out the new sandpaper, or measure and cut the sandpaper taper yourself. See Figure 56.

5.Tightly wrap the sanding drum with the new sandpaper and keep the gaps to a minimum.

6.Apply two complete passes of 34" reinforced strapping tape at both drum ends, making sure that the second layer is directly on top of the first.

7.Replace the sandpaper on the other drum, and close and latch the dust hood.

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MAINTENANCE

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Contents Model W1678 Page Table of Contents Woodstock Service and Support IntroductionAbout Your New 26 Double Drum Sander Specifications Warranty and ReturnsStandard Safety Instructions SafetyKeep proper footing and balance at all times SafetyModel W1678 Additional Safety Instructions for Drum SandersNever stand in the path of potential Workpiece kickback Avoiding Potential InjuriesSafety 220V Operation Extension CordsGrounding Assembly Box ContentsUnpacking Shop Preparation Initial Cleaning To install dust ports and handles, do these steps BeginningDust Port Handles To install the crank and handle, do these steps To install the control box, do these stepsControl Box Crank and HandleTo adjust the drum-to-conveyor squareness, do these steps AdjustmentsDrums and Pressure Rollers Unplug the Double Drum Sander30 gauge block positioning Step To adjust the drum-to-conveyor parallelism, do these steps25⁄8 gauge block positioning Part 3 Drum-to-Conveyor Height To adjust the drum-to-conveyor height, do these stepsTo adjust pressure-roller spring tension, do these steps Part 4 Pressure Roller AdjustmentDust scoop gap Dust Scoop GapFront panel and mounting screws Belt TensionConveyor belt hanging gap Conveyor BeltOperations Overview Control PanelControl panel offers these controls Operation Basic SandingTo use the double drum sander, do these steps Main power ON/OFF safety switchLoad meter Troubleshooting Long grooves General Sanding Belts MaintenanceLubrication MaintenanceSandpaper Replacement Brush ReplacementSlide the bearing out of the bearing block. See Figure Bearing ReplacementBearing-block grease grove Grease port General Cleaning W1678 26 Double Drum Sander Drive System Wiring DiagramControl System Wiring Diagram Closure Parts Scale 143 146 145 144 142 151 154 110 111 106 105 Pressure Roller 227 Side Panel 337 Magnetic Switch Page Page Page BOX BELLINGHAM, WA Warranty Card