Woodstock W1678 instruction manual Maintenance, General Sanding Belts

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MAINTENANCE

General

Sanding Belts

Regular maintenance on your Model W1678 helps ensure optimum performance. Inspect your machine each time you use it for the following conditions. Adjust, repair, or replace parts when worn.

1.Inspect for loose bolts and panels.

2.Make sure the work area is clean, and remove any tools or rags from the machine.

3.Replace worn electrical parts like the emergency stop switch, ON and OFF push buttons, and damaged cords and plugs.

4.Replace damaged sandpaper, motor V-belts, or conveyor drive chains and sprockets.

5.Correct any other condition that could hamper the safe operation of this machine.

6.Routinely clean the sandpaper with a PRO-STIK®15" x 20" cleaning pad shown in Figure 51.

Figure 51. PRO-STIK®15" x 20" cleaning pad.

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As sanding drums are used, the sandpaper can quickly become "loaded" with sawdust. If not removed, this sawdust may harden on the abrasive surface and can glaze instead of sand the wood, thus, rendering the sandpaper useless.

To avoid this condition, routinely clean the sandpaper with a rubber gum abrasive cleaner such as the D3003 PRO-STIK®15" x 20" cleaning pad shown in Figure 51. to extend the life of the sandpaper.

Discard

all

worn

 

REPLACEMENT SANDPAPER

sandpaper

because

 

 

the grit

will fall off

GRIT

PART #

causing

deep

gouges

 

 

60

D3162

in the workpiece. Also

the glue used to hold

 

 

100

D3163

the grit to the paper

 

 

can rub

off onto the

150

D3164

workpiece burning the

 

 

 

 

workpiece. Contrary to some beliefs, worn abrasive belts are not the equivalent to the next finer grit abrasive.

There are many types

 

 

GRIT RANGE

TYPE

of sandpaper you can

use. Aluminum

Oxide

60

Coarse

is

excellent

for

 

 

80-100

Medium

general

wood

shop

use. To the right is a

 

 

120-180

Fine

chart

that

groups

 

 

abrasives

 

into

220

Very Fine

different

classes, and

 

 

 

 

shows which grits fall into each class.

The Model W1678 allows you to use two different grit sandpapers at once. The first drum is fitted with a coarser grit than the second. Usually this translates into combinations of successive group types. A common selection for a workpiece that is planed before it is sanded, is the 100/150 grit combination.

Overall, the general rule of thumb is to sand a workpiece with sandpaper that uses progressively higher grit numbers, with no one grit increase of more than 50.

Ultimately, the type of wood you use and your stage of finish will determine the best grit types to install on your sander.

MAINTENANCE

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Contents Model W1678 Page Table of Contents Introduction Woodstock Service and SupportAbout Your New 26 Double Drum Sander Specifications Warranty and ReturnsStandard Safety Instructions SafetyKeep proper footing and balance at all times SafetyModel W1678 Additional Safety Instructions for Drum SandersNever stand in the path of potential Workpiece kickback Avoiding Potential InjuriesSafety Extension Cords 220V OperationGrounding Box Contents AssemblyUnpacking Shop Preparation Initial Cleaning Beginning To install dust ports and handles, do these stepsDust Port Handles Crank and Handle To install the control box, do these stepsTo install the crank and handle, do these steps Control BoxUnplug the Double Drum Sander AdjustmentsTo adjust the drum-to-conveyor squareness, do these steps Drums and Pressure Rollers30 gauge block positioning Step To adjust the drum-to-conveyor parallelism, do these steps25⁄8 gauge block positioning Part 3 Drum-to-Conveyor Height To adjust the drum-to-conveyor height, do these stepsTo adjust pressure-roller spring tension, do these steps Part 4 Pressure Roller AdjustmentDust scoop gap Dust Scoop GapFront panel and mounting screws Belt TensionConveyor belt hanging gap Conveyor BeltOverview Control Panel OperationsControl panel offers these controls Operation Basic SandingTo use the double drum sander, do these steps Main power ON/OFF safety switchLoad meter Troubleshooting Long grooves General Sanding Belts MaintenanceLubrication MaintenanceSandpaper Replacement Brush ReplacementSlide the bearing out of the bearing block. See Figure Bearing ReplacementBearing-block grease grove Grease port General Cleaning W1678 26 Double Drum Sander Drive System Wiring DiagramControl System Wiring Diagram Closure Parts Scale 143 146 145 144 142 151 154 110 111 106 105 Pressure Roller 227 Side Panel 337 Magnetic Switch Page Page Page BOX BELLINGHAM, WA Warranty Card