Bosch Appliances 2400E LP, 2400E NG manual External condensate drain installation not supplied

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Installation instructions

3.6.3Condensate drain tube requirements

Exhaust collar condensate drain installation (supplied with heater)

BThe condensate drain tube kit must be used for all installation types. Failure to properly install condensate drain will void the warranty.

BWhen installing the condensate drain tube kit on the exhaust collar (see diagram below), be sure to form a trap by means of a 3" (76.2 mm) loop partially filled with water. This loop must be as low as possible to allow proper drainage of condensate. The supplied tube is 3/8" ID high temperature silicone and must be attached to the condensate port on the exhaust collar with its supplied gear clamp (first remove brass screw from port).

BTo increase tube length, connect vinyl tubing (not supplied with heater) to the supplied tube. Do not reduce tubing diameter when using connector or additional tubing.

BThe condensate must be disposed of according to local regulations.

Condensate port on exhaust collar

1.Remove brass hex head screw

2. Fit tube with gear clamp

3.Loop size and location. Coil tube into 3” loop with nylon tie (don't crimp tubing) and fill bottom of loop with water

Fig. 12 Exhaust collar condensate drain installation

Note: No part of supplied silicone tube should be installed above condensate tapping or improper drain- age may occur. (see Fig. 12).

External condensate drain installation (not supplied)

An additional external condensate drain must be installed under the following conditions:

Vertical terminating vent installations

Horizontal terminating vent installations where the total vent length is greater than 5 feet

Vent installation where any section of the exhaust vent pipe passes through an unconditioned space.

Note: Condensate must be disposed of according to local codes.

Note: Do not install condensate drain in areas where it may freeze.

1.Install condensate drain as close to heater as possible.

2.Use 3/8" ID high temperature silicone tubing to connect to condensate drain port. Do not use copper piping for any portion of the condensate drain.

3.Form a condensate trap by means of a 3" loop and fill bottom of loop with water.

4.To increase the tube length, connect to end of the high temperature silicone tubing with vinyl tubing, PVC or CPVC pipe. Do not reduce the internal diameter at any point.

5.Dispose of condensate according to local codes.

Fig. 13 Required condensate drain installation (Combustion air piping not shown)

3.6.4Room sealed installation (Twin pipe)

Warning: In areas where outdoor temperatures commonly fall below 36°F, a twin pipe venting system is required. Failure to do so may result in cold outside air being drawn across the heat exchanger causing it to freeze and burst. This failure is not covered under the manufacturer's warranty.

BAlthough it is permitted to draw combustion air from inside the structure in warm climates, the recom- mended method is to provide combustion air through

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Image 13 Contents
Intended for variable flow applications NG Natural Gas LP Liquefied Petroleum LP GasWhat to do if you smell gas Index For your safetyIndex FCC 2400 E Specifications Technical data FeaturesAppliance details Unpacking the 2400 E heater Venting General rules to follow for safe operationDimensions Dimensions and Minimum installation clearancesProper location for installing your heater Installation instructionsHeater placement and clearances Mounting installationSingle pipe method Combustion air requirementsTwin pipe method Installation instructions Venting Vent material and specificationsVent lengths Minimum exhaust vent size and lengthVent connections Exhaust vent connection Vent Safety SystemCombustion air inlet connection Room sealed installation Twin pipe External condensate drain installation not suppliedHorizontal runs Vertical terminationsVent terminations Interior masonry chimneysHorizontal terminations Exterior masonry chimneysInstallation instructions Description Minimum distance 720 608 Gas piping & connections For Natural GAS Measuring gas pressure Connecting ManometerStatic Pressure Test Operating Pressure TestHotcold Water connectionsRecirculation application Electrical connectionsPower For your safety, read before oper- ating your water heaterOperation instructions Operation instructionsOperation instructions Off Temperature selectionFlow/temperature chart Operation instructions Setting the water temperatureReset button Use of optional remote control accessoryOperation Program buttonAnnual maintenance Maintenance and serviceWinterizing for seasonal use Descaling using a pump Adjusting CO2Mineral scale build-up Once Gas Pressure is adequateAdjusting CO2 cover removed Measuring CO2 Cover InstalledFinal Readings Returning to ServiceDiagnostic menu Control board diagnosticsTroubleshooting TroubleshootingWater is too hot Water is not hot enoughLow water flow/pressure Hot water temperature fluctuates at tapNoisy burner/heater during operation Lack of gas pressure. Inadequate gas pressure will Display Cause Solution Error code diagnosticsMeet desired temperature Check red wire connections at hot water Troubleshooting Display Cause SolutionNo flame ionization detected with water Heat exchanger Flame ionization rod or control unit may be Electrical diagram Electrical diagramFunctional scheme Functional schemeInterior components diagram and parts list Interior components diagram and parts listInterior components Components Diagram Components diagramDescription Reference Parts listProtecting the environment Protecting the environmentPacking ComponentsTwelve Year Limited Warranty BBT North America