Bosch Appliances 2400E NG, 2400E LP manual For Natural GAS

Page 20

Installation instructions

FOR NATURAL GAS

Maximum Capacity of pipe in Cubic Feet of Gas per Hour for Gas Pressure of 0.5 Psig or less and a Pressure drop of 0.3” in Water Column (0.75mbar).(Based on a 0.60 Specific Gravity Gas) Btu numbers given in thousands.

Follow boxed numbers for piping just one 2400 E (example: ¾” B.I. Natural Gas pipe for 20 ft (6.1m). will handle 190,000 btu’s (55.7 kWh). For multiple appliances combine the total btu input load and then refer to applicable chart below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron

 

 

 

 

 

Length of Black Iron Pipe, Feet

 

 

 

 

 

 

 

Pipe

Internal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size,

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inches

inches

10

20

30

40

50

60

70

80

90

100

125

150

175

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

0.364

32

22

18

15

14

12

11

11

10

9

8

8

7

6

 

 

3/8

0.493

72

49

40

34

30

27

25

23

22

21

18

17

15

14

 

 

1/2

0.622

132

92

73

63

56

50

46

43

40

38

34

31

28

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

0.824

278

190

152

130

115

105

96

90

84

79

72

64

59

55

 

 

1

1.049

520

350

285

245

215

195

180

170

160

150

130

120

110

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/4

1.380

1050

730

590

500

440

400

370

350

320

305

275

250

225

210

 

 

1 1/2

1.610

1600

1100

890

760

670

610

560

530

490

460

410

380

350

320

 

 

2

2.067

3050

2100

1650

1450

1270

1150

1050

990

930

870

780

710

650

610

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length of Flexible Corrugated Stainless Steel Tubing (CSST), Feet

Tube

 

 

 

 

 

 

 

 

size,

 

 

 

 

 

 

 

 

inches

EHD*

 

 

 

 

 

 

 

10

20

30

40

50

60

 

 

 

 

 

 

 

1/2

18 EHD 82

58

47

41

37

34

3/4

23 EHD 161

116

96

83

75

68

 

 

 

 

 

 

 

 

 

1

30 EHD

330

231

188

162

144

131

 

 

 

 

 

 

 

 

1 1/4

37 EHD 639

456

374

 

325

292

267

*EHD = Equivalent Hydraulic Diameter. The greater the value of EHD, the greater the gas capacity of the tubing.

FOR LP GAS

Maximum Capacity of Pipe in Thousands of BTU per Hour of Undiluted Petroleum Gases (at 11 inches Water Column Inlet Pressure) (Based on a Pressure Drop of 0.5 Inch Water Column).

Nominal

 

 

 

 

 

 

 

 

 

 

 

 

iron

 

 

 

 

 

Black Iron Pipe

 

 

 

 

pipe

 

 

 

 

 

Length of Pipe, Feet

 

 

 

Inches

10

20

30

40

50

60

80

100

125

150

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

 

291

200

160

137

122

110

94

84

74

67

58

 

3/4

608

418

336

287

255

231

197

175

155

140

120

 

1

1145

787

632

541

480

434

372

330

292

265

227

*EHD = Equivalent Hydraulic Diameter. The greater the value of EHD, the greater the gas capacity of the tubing.

Length of Flexible Corrugated Stainless Steel Tubing (CSST), Feet

Tube

 

 

 

 

 

 

 

 

size

 

 

 

 

 

 

 

 

inches

EHD*

 

 

 

 

 

 

 

10

20

30

40

50

60

 

 

 

 

 

 

 

1/2

18 EHD 129

91

74

64

58

53

 

 

 

 

 

 

 

 

 

3/4

23 EHD

254

183

151

131

118

107

 

 

 

 

 

 

 

 

1

30 EHD 521

365

 

297

256

227

207

1 1/4

37 EHD 971

661

528

449

397

359

 

 

 

 

 

 

 

 

 

Maximum Capacity of Semi-Rigid (flexible, non

corrugated) Tubing in Thousands of BTU per Hour of

Undiluted Liquefied Petroleum Gases (at 11 inches

Water Column Inlet Pressure).

(Based on a Pressure Drop of 0.5 Inch Water Column)

*Source National Fuel Gas Code NFPA 54, ANSI Z223.1 - No Additional Allowance is necessary for an ordinary number of fittings

 

 

 

 

 

 

 

Copper

 

 

 

 

 

Outside

 

 

 

Length of Tubing, Feet

 

 

 

diameter

 

 

 

 

 

 

 

 

 

 

 

Inch

10

20

30

40

50

60

70

80

90

100

 

 

 

 

 

 

 

 

 

 

 

3/8

39

26

21

19

_

_

_

_

_

_

1/2

92

62

50

41

37

35

31

29

27

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

 

199

131

107

90

79

72

67

62

59

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

329

216

181

145

131

121

112

104

95

90

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 22

20

6 720 608 263

Image 20 Contents
What to do if you smell gas NG Natural Gas LP Liquefied Petroleum LP GasIntended for variable flow applications Index For your safetyIndex FCC Appliance details Features2400 E Specifications Technical data Unpacking the 2400 E heater General rules to follow for safe operation VentingDimensions and Minimum installation clearances DimensionsInstallation instructions Proper location for installing your heaterHeater placement and clearances Mounting installationTwin pipe method Combustion air requirementsSingle pipe method Installation instructions Vent material and specifications VentingVent lengths Minimum exhaust vent size and lengthCombustion air inlet connection Vent Safety SystemVent connections Exhaust vent connection External condensate drain installation not supplied Room sealed installation Twin pipeVertical terminations Horizontal runsVent terminations Interior masonry chimneysExterior masonry chimneys Horizontal terminationsInstallation instructions Description Minimum distance 720 608 Gas piping & connections For Natural GAS Connecting Manometer Measuring gas pressureStatic Pressure Test Operating Pressure TestWater connections HotcoldElectrical connections Recirculation applicationFor your safety, read before oper- ating your water heater PowerOperation instructions Operation instructionsTemperature selection Operation instructions OffOperation instructions Setting the water temperature Flow/temperature chartUse of optional remote control accessory Reset buttonOperation Program buttonWinterizing for seasonal use Maintenance and serviceAnnual maintenance Adjusting CO2 Descaling using a pumpMineral scale build-up Once Gas Pressure is adequateMeasuring CO2 Cover Installed Adjusting CO2 cover removedReturning to Service Final ReadingsControl board diagnostics Diagnostic menuTroubleshooting TroubleshootingWater is too hot Water is not hot enoughNoisy burner/heater during operation Hot water temperature fluctuates at tapLow water flow/pressure Lack of gas pressure. Inadequate gas pressure will Error code diagnostics Display Cause SolutionMeet desired temperature Troubleshooting Display Cause Solution Check red wire connections at hot waterNo flame ionization detected with water Heat exchanger Flame ionization rod or control unit may be Electrical diagram Electrical diagramFunctional scheme Functional schemeInterior components Interior components diagram and parts listInterior components diagram and parts list Components diagram Components DiagramParts list Description ReferenceProtecting the environment Protecting the environmentPacking ComponentsTwelve Year Limited Warranty BBT North America