Bosch Appliances 2400E LP, 2400E NG Mineral scale build-up, Adjusting CO2, Descaling using a pump

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Maintenance and service

5.3Mineral scale build-up

Periodic descaling may be necessary in areas with high mineral content in the water. Scale buildup in the heat exchanger may result in lower flow rates, error codes of A7 and E9 and boiling sounds in the heat exchanger.

Descaling using a pump

1.Disconnect electrical supply from the water heater.

2.Shut off the water supply to the water heater using (installer supplied) shut-off valve.

3.Open hot water taps to drain and relieve pressure from the plumbing system.

4.Drain water from the unit's heat exchanger by disconnecting inlet and outlet water connections from the heater.

5.Connect a line (A) from the outlet of the circulating pump (installer supplied) to the inlet water fitting on the water heater.

6.Connect another line (B) to the water outlet fitting on the water heater. Route the other end of this line into a descaling reservoir.

7.Using a 3rd line (C) from the descaling reservoir, connect to the inlet side of circulating pump. Install a filter on the end of the line in the descaling reservoir.

8.Make sure all connections are "hand tight.".

9.Fill reservoir with descaling solution so both lines inside are submersed. We recommend straight white vinegar. If using a commercial descalant, refer to manufacturer's instructions on dilution with water.

10.Operate the circulating pump.

11.Make sure there are no leaks and the solution is flowing from the descaling reservoir through the heater and returning to the reservoir.

12.Run solution through the heater until the solution returning to the descaling reservoir comes out clear. (Changing to a fresh solution may be necessary during this process).

13.Disconnect all lines and drain all solution from heat exchanger. Properly discard of solution.

14.Position a container below the hot water outlet and reconnect cold water supply. Open cold water supply shut-off valve and flush heat exchanger with clean water.

15.Shut cold water shut-off valve and reconnect hot water line to the water heater.

16.Reconnect electrical supply to unit, open water isolation valves, and return the unit to service.

Fig. 39

5.4Adjusting CO2

The CO2 can only be adjusted by a certified gas technician with a calibrated CO2 analyzer.

Caution: One factor that may affect CO2 levels is improper gas pressure. Please see Chapter 3.8 for the procedure to measure gas pressure and record your findings below:

Static Gas Pressure:

 

 

“ WC

 

 

 

 

 

 

 

 

 

P1 Operating Pressure:

 

 

“ WC

 

 

 

 

 

The P1 minimum operating gas pressure is 5" WC for Natural Gas and 11"WC for Propane. Do not proceed in adjusting CO2 until pressure is at or above these levels, but not to exceed 14” WC.

A. Once Gas Pressure is adequate

BTurn ON/OFF switch to the OFF (O) position.

BRemove brass flat head screw on the exhaust collar as seen in Fig. 40.

BInsert CO2 analyzer probe into the measuring port. The tip of the probe should be in the center of the flue

6 720 608 263

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Image 29 Contents
What to do if you smell gas NG Natural Gas LP Liquefied Petroleum LP GasIntended for variable flow applications Index For your safetyIndex FCC Appliance details Features2400 E Specifications Technical data Unpacking the 2400 E heater Venting General rules to follow for safe operationDimensions Dimensions and Minimum installation clearancesProper location for installing your heater Installation instructionsHeater placement and clearances Mounting installationTwin pipe method Combustion air requirementsSingle pipe method Installation instructions Venting Vent material and specificationsVent lengths Minimum exhaust vent size and lengthCombustion air inlet connection Vent Safety SystemVent connections Exhaust vent connection Room sealed installation Twin pipe External condensate drain installation not suppliedHorizontal runs Vertical terminationsVent terminations Interior masonry chimneysHorizontal terminations Exterior masonry chimneysInstallation instructions Description Minimum distance 720 608 Gas piping & connections For Natural GAS Measuring gas pressure Connecting ManometerStatic Pressure Test Operating Pressure TestHotcold Water connectionsRecirculation application Electrical connectionsPower For your safety, read before oper- ating your water heaterOperation instructions Operation instructionsOperation instructions Off Temperature selectionFlow/temperature chart Operation instructions Setting the water temperatureReset button Use of optional remote control accessoryOperation Program buttonWinterizing for seasonal use Maintenance and serviceAnnual maintenance Descaling using a pump Adjusting CO2Mineral scale build-up Once Gas Pressure is adequateAdjusting CO2 cover removed Measuring CO2 Cover InstalledFinal Readings Returning to ServiceDiagnostic menu Control board diagnosticsTroubleshooting TroubleshootingWater is too hot Water is not hot enoughNoisy burner/heater during operation Hot water temperature fluctuates at tapLow water flow/pressure Lack of gas pressure. Inadequate gas pressure will Display Cause Solution Error code diagnosticsMeet desired temperature Check red wire connections at hot water Troubleshooting Display Cause SolutionNo flame ionization detected with water Heat exchanger Flame ionization rod or control unit may be Electrical diagram Electrical diagramFunctional scheme Functional schemeInterior components Interior components diagram and parts listInterior components diagram and parts list Components Diagram Components diagramDescription Reference Parts listProtecting the environment Protecting the environmentPacking ComponentsTwelve Year Limited Warranty BBT North America