Bosch Appliances 2400E LP, 2400E NG manual Gas piping & connections

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Installation instructions

3.7Gas piping & connections

Before connecting the gas supply, check the rating plate on the right side of the heater to be sure that the heater is rated for the same gas to which it will be connected.

In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z223.1/NFPA 54.

In Canada: The Installation must conform to CGA B149 INSTALLATION CODES and/or local installation codes.

Warning: DO NOT connect to an unregulated or high pressure propane line or to a high pressure commercial natural gas line.

Warning: The heater must be isolated from the gas supply piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psig. If overpressure has occurred, such as through improper testing of the gas lines or malfunction of the supply system, the gas valve must be checked for safe operation.

GAS CONNECTIONS

BInstall a manual gas shut off valve on the gas supply line.

BInstall a union when connecting gas supply.

B The minimum diameter required for any appliance connector used is ¾” ID.

B National Fuel Gas Code requires that a sediment trap (drip leg) be installed on gas appliances not so equipped. The drip leg must be accessible and not subject to freezing conditions. Install in accordance with the recommendations of the serving gas supplier.

Once connections are made, check for gas leaks at all joints. Apply some gas leak detection solution to all gas fittings. Bubbles are a sign of a leak. A combustible gas detector may also be used to detect for leaks.

Danger: If you have a leak, shut off the gas. Tighten appropriate fittings to stop leak. Turn the gas on and check again with a gas leak detection solution. Never test for gas leaks using a match or flame.

GAS LINE SIZING

The gas supply piping should be sized for a maximum draw of 175,000 BTUH. Measure the length of gas supply line and use the tables in Fig. 22 or the gas line

manufacturer’s sizing tables to determine the pipe diameter necessary to accommodate the 175,000 BTU demand of the heater. If there are more gas drawing appliances on the line, size the gas line according to the total maximum amount of BTU draw for all appliances.

Note: Under sizing the gas line may result in diminished output and improper operation. See chapter 3.8 for the procedure to confirm gas pressure. Proper gas pressure must be confirmed at time of installation.

Inlet gas particle screen

Gas piping

Fig. 21

6 720 608 263

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Image 19 Contents
Intended for variable flow applications NG Natural Gas LP Liquefied Petroleum LP GasWhat to do if you smell gas Index For your safetyIndex FCC 2400 E Specifications Technical data FeaturesAppliance details Unpacking the 2400 E heater Venting General rules to follow for safe operationDimensions Dimensions and Minimum installation clearancesMounting installation Installation instructionsProper location for installing your heater Heater placement and clearancesSingle pipe method Combustion air requirementsTwin pipe method Installation instructions Minimum exhaust vent size and length Vent material and specificationsVenting Vent lengthsVent connections Exhaust vent connection Vent Safety SystemCombustion air inlet connection Room sealed installation Twin pipe External condensate drain installation not suppliedInterior masonry chimneys Vertical terminationsHorizontal runs Vent terminationsHorizontal terminations Exterior masonry chimneysInstallation instructions Description Minimum distance 720 608 Gas piping & connections For Natural GAS Operating Pressure Test Connecting ManometerMeasuring gas pressure Static Pressure TestHotcold Water connectionsRecirculation application Electrical connectionsOperation instructions For your safety, read before oper- ating your water heaterPower Operation instructionsOperation instructions Off Temperature selectionFlow/temperature chart Operation instructions Setting the water temperatureProgram button Use of optional remote control accessoryReset button OperationAnnual maintenance Maintenance and serviceWinterizing for seasonal use Once Gas Pressure is adequate Adjusting CO2Descaling using a pump Mineral scale build-upAdjusting CO2 cover removed Measuring CO2 Cover InstalledFinal Readings Returning to ServiceDiagnostic menu Control board diagnosticsWater is not hot enough TroubleshootingTroubleshooting Water is too hotLow water flow/pressure Hot water temperature fluctuates at tapNoisy burner/heater during operation Lack of gas pressure. Inadequate gas pressure will Display Cause Solution Error code diagnosticsMeet desired temperature Check red wire connections at hot water Troubleshooting Display Cause SolutionNo flame ionization detected with water Heat exchanger Flame ionization rod or control unit may be Electrical diagram Electrical diagramFunctional scheme Functional schemeInterior components diagram and parts list Interior components diagram and parts listInterior components Components Diagram Components diagramDescription Reference Parts listComponents Protecting the environmentProtecting the environment PackingTwelve Year Limited Warranty BBT North America