Bosch Appliances 2400E NG, 2400E LP manual Index, For your safety

Page 2

Index

Index

1

 

 

W arning

2

 

 

 

 

 

2

 

 

Applia nce deta ils

4

2

.1

 

Features

4

2

.2

 

2400 E S pecifications (Technical data)

4

2

.3

 

Unpacking the 2400 E heater

5

2.4

 

G eneral rules to follow for safe operation

6

2.5

 

Dimensions and Minimum installation clearances

7

 

 

 

 

 

3

 

 

Ins ta lla tion ins tructions

8

3

.1

 

Introduction

8

3.2

 

Proper location for installing your heater

8

3

.3

 

Heater placement and clearances

8

3.4

 

Mounting installation

8

3

.5

 

C ombustion air requirements

9

3

.6

 

Venting

11

3.6.1

Vent material and specifications

11

3

.6

.2

Vent connections

12

3

.6

.3

C ondensate drain tube requirements

13

3.6.4

R oom sealed installation (Twin pipe)

13

3

.6.5

Vertical terminations

14

3.6.6

Horizontal terminations

15

3

.6

.7

E xhaust vent configuration examples

18

3

.7

 

G as piping & connections

19

3

.8

 

Measuring gas pressure

21

3

.9

 

W ater connections

22

3

.1

0

E lectrical connections

23

3

.1

2

R ecirculation application

23

 

 

 

 

 

4

 

 

O pera tion ins tructions

24

4.1

 

For your safety, read before operating your water heater

24

4

.2

 

Power

24

4

.3

 

Temperature selection

25

4.4

 

Use of optional rem ote control accessory

27

4.5

 

O peration

27

4.6

 

R eset button

27

4

.7

 

Program button

27

4

.8

 

Locked condition

27

 

 

 

 

 

5

 

 

Maintenance a nd s ervice

28

5

.1

 

Annual maintenance

28

5

.2

 

W interizing for seasonal use

28

5

.3

 

Mineral scale build-up

29

5

.4

 

Adjusting C O 2

29

5.5

 

C ontrol board diagnostics

32

 

 

 

 

 

6

 

 

Troubles hooting

33

6

.1

 

Introduction

33

6.2

 

Burners do not ignite when hot water is turned on

33

6.3

 

W ater is too hot

33

6.4

 

W ater is not hot enough

33

6.5

 

Low water flow/pressure

34

6.6

 

Hot water temperature fluctuates at tap

34

6

.7

 

Noisy burner/heater during operation

34

6

.8

 

E rror code diagnostics

36

 

 

 

 

 

7

 

 

E lectrica l dia gra m

41

 

 

 

 

 

8

 

 

2400 E F unctiona l s cheme

42

 

 

 

 

 

9

 

 

Interior components diagram and parts list

43

9

.1

 

Interior components

43

9

.2

 

C omponents diagram

44

9.3

 

Parts list

45

 

 

 

 

10

 

P rotecting the environment

46

 

 

 

 

11

 

Fifteen Year Lim ited W a rra nty

47

1 Warning

For your safety

Do not store or use gasoline or other ￿ammable, combustible or corrosive vapors and liquids in the vicinity of this or any other appliance.

Warning: Carefully plan where you install the heater. Correct combustion air supply and ￿ue pipe installation are very important. If a gas appliance is not installed correctly, fatal accidents can result from lack of air, carbon monoxide poisoning or ￿re.

Warning: Exhaust gas must be vented to outside using proper vent material suitable for category III vent systems and temperatures up to 480°F. Vent and combustion air piping must be sealed gas-tight to prevent possibility of ￿ue gas spillage, carbon monoxide emissions and risk of ￿re, resulting in severe personal injury or death.

Warning: Place the heater in a location where water leaks will do NO DAMAGE to adjacent areas or lower ￿oors.

Warning: Field wiring connections and electrical grounding must comply with local codes, or in the absence of local codes, with the latest edition of the National Electric Code, ANSI/NFPA 70, or in Canada, all electrical wiring must comply with the local codes and the Canadian Electrical Code, CSA C22.1 Part 1.

Warning: Shock hazard: line voltage is present. Before servicing the water heater, unplug power supply cord from outlet. Failure to do so could result in severe personal injury or death.

Warning: The heater must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures equal to or more than 0.5 psig.

2

6 720 608 263

Image 2 Contents
What to do if you smell gas NG Natural Gas LP Liquefied Petroleum LP GasIntended for variable flow applications Index For your safetyIndex FCC Appliance details Features2400 E Specifications Technical data Unpacking the 2400 E heater General rules to follow for safe operation VentingDimensions and Minimum installation clearances DimensionsHeater placement and clearances Installation instructionsProper location for installing your heater Mounting installationTwin pipe method Combustion air requirementsSingle pipe method Installation instructions Vent lengths Vent material and specificationsVenting Minimum exhaust vent size and lengthCombustion air inlet connection Vent Safety SystemVent connections Exhaust vent connection External condensate drain installation not supplied Room sealed installation Twin pipeVent terminations Vertical terminationsHorizontal runs Interior masonry chimneysExterior masonry chimneys Horizontal terminationsInstallation instructions Description Minimum distance 720 608 Gas piping & connections For Natural GAS Static Pressure Test Connecting ManometerMeasuring gas pressure Operating Pressure TestWater connections HotcoldElectrical connections Recirculation applicationOperation instructions For your safety, read before oper- ating your water heaterPower Operation instructionsTemperature selection Operation instructions OffOperation instructions Setting the water temperature Flow/temperature chartOperation Use of optional remote control accessoryReset button Program buttonWinterizing for seasonal use Maintenance and serviceAnnual maintenance Mineral scale build-up Adjusting CO2Descaling using a pump Once Gas Pressure is adequateMeasuring CO2 Cover Installed Adjusting CO2 cover removedReturning to Service Final ReadingsControl board diagnostics Diagnostic menuWater is too hot TroubleshootingTroubleshooting Water is not hot enoughNoisy burner/heater during operation Hot water temperature fluctuates at tapLow water flow/pressure Lack of gas pressure. Inadequate gas pressure will Error code diagnostics Display Cause SolutionMeet desired temperature Troubleshooting Display Cause Solution Check red wire connections at hot waterNo flame ionization detected with water Heat exchanger Flame ionization rod or control unit may be Electrical diagram Electrical diagramFunctional scheme Functional schemeInterior components Interior components diagram and parts listInterior components diagram and parts list Components diagram Components DiagramParts list Description ReferencePacking Protecting the environmentProtecting the environment ComponentsTwelve Year Limited Warranty BBT North America