Southbend SB1015, SB1014, SB1038, SB1037, SB1012, SB1013 owner manual Location

Page 13

For Machines Mfg. Since 7/09

P R E P A R A T I O N

EVS Toolroom Lathes

Location

Physical Environment

The physical environment where your machine is operated is important for safe operation and longevity of parts. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous or flammable chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type

of machinery are generally those where the ambient temperature is outside the range of 41°– 104°F; the relative humidity is outside the range of 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Weight Load

Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around

the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Wall

Min. 30"

Electrical

DAccess

Door

Keep

 

Workpiece

Lathe

Loading Area

Unobstructed

 

C

= Power Connection Location

B

A

 

SB1012-13

SB1014-15

SB1037-38

 

 

 

 

A

90"

109"

90"

B

60"

60"

60"

C

112"

130"

112"

D

2012"

2012"

2012"

Figure 4. Space required for full range of movement.

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Image 13
Contents 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories About These Machines FeaturesForeword CapabilitiesIdentification Understanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Things Youll Need Preparation Overview Unpacking Typical preparation process is as followsMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling Leveling & MountingLubricating Lathe AssemblyBolting to Concrete Floors Adding Cutting Fluid Power ConnectionHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe To correct wiring that is out of phase Correcting Out-of-Phase WiringTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Removing Chuck or FaceplateTo mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckMounting Workpiece Changing JawsItem Needed Qty To change the jawTo mount a workpiece on the 4-jaw chuck TailstockInstalling Tooling Using QuillTo install tooling in the tailstock Moving Along BedwayAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Move tailstock toward Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Mounting Dead Center in Spindle CentersDead Centers Live CentersMounting Center in Tailstock Removing Center from SpindleRemoving Center from Tailstock To mount a center in the tailstockSteady Rest To install and use the steady restFollow Rest Four-Way Tool Post Compound SlideTo load the tool post To set the compound slide at a certain angleTools Needed Qty Aligning Cutting Tool with Tailstock CenterTo align the cutting tool with the tailstock CenterTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Normal Position End Gear SetupAlternate Position Configuring End GearsThread Dial & Chart Overview Power Feed LeverThreading Controls Half Nut LeverTPI 4-72 Divisible By Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPIOther Fractional TPI Chip Drawer27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Lubrication Monitoring Oil TemperatureHeadstock Checking & Adding OilTo clean the oil pump system Cleaning Pump System & Changing OilApron GearboxChanging Oil Lead Screw Lead Screw & Feedrod BearingsWays & Slides Unpainted & Machined SurfacesTo clean the filter Cleaning Electrical Box FilterBall Oilers End Gearing Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentTo adjust the V-belts Brake & SwitchTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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