Southbend SB1013, SB1014, SB1015, SB1038 About These Machines, Foreword, Capabilities, Features

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For Machines Mfg. Since 7/09

I N T R O D U C T I O N

EVS Toolroom Lathes

About These Machines

Foreword

"The screw cutting engine lathe is the oldest and most important of machine tools and from it all other machine tools have been developed. It was the lathe that made possible the building of the steamboat, the locomotive, the electric motor, the automobile and all kinds of machinery used in industry. Without the lathe our great industrial progress of the last century would have been impossible." How To Run a Lathe, 15th Edition, South Bend Lathe.

The lathes represented in this manual are a modern day version of the screw cutting lathes that trace their roots back to the 1700's, which were themselves technological improvements of the bow lathe that can be traced back thousands of years to the ancient Egyptians.

Now, almost 300 years later, these modern "screw cutting" lathes are not just a piece of refined machinery, but a culmination of human ingenuity and knowledge embodied into the design and synergy of thousands of interworking parts—some of which represent the life's work and dreams of many inventors, mechanical engineers, and world-class machinists—including the likes of Leonardo da Vinci, Henry Maudsley, and the founders of South Bend Lathe, John and Miles O'Brien.

And now the torch is passed to you—to take the oldest and most important type of machine tool—and carry on the tradition. As the operator of a South Bend Lathe, you now join the ranks of some very famous and important customers, such as Henry Ford, who used the machines he purchased to help him change the world.

Capabilities

These EVS Toolroom Lathes are built for daily use in a busy industrial setting. Loaded with many nice features and high-precision parts, these lathes excel at making fine tools, dies, thread gauges, jigs, and precision test gauges— however, they are by no means delicate. Thick castings, heavy weight, and quality construction throughout provide the necessary brawn for demanding production and manufacturing tasks.

Features

As the name implies, these lathes feature EVS (Electronic Variable Speed) spindle control, which allows the operator to quickly set the exact spindle speed within the available range of 20–2500 RPM. Spindle speed is displayed on a digital readout and controlled within each speed range with the use of a dial—no changing gears or looking up complex lever positions on a chart.

The beds of these lathes are constructed with Meehanite castings that have been precision hardened and ground in the traditional 3-V prismatic design—long used on South Bend Lathes for its accuracy, durability, and rigidity.

The headstock features quick-change gear levers and an adjustable clutch mechanism for the feed rod that can be set to prevent damage in the event of a crash.

To further ensure a high degree of accuracy, these lathes are equipped with NSK or NTN spindle bearings. The spindles are the D1-6 camlock type with an MT#6 taper and 2.0625" bore. The tailstock quills have an MT#4 taper and offer 6" of travel.

The EVS lathes also include a pressurized headstock oiling system that pre-lubricates bearings/gears before the spindle starts and delivers perfect lubrication during low speed operations (compare to conventional splash and bath oil systems that leave bearings/gears starved for oil when the spindle is first started and during low speed operations).

Finally, these EVS toolroom lathes are packed with standard features, such as a complete coolant system, easy-to-clean chip drawer, one- shot way lubrication system, included steady and follow rests, adjustable work lamp, foot brake, and powered cross feed.

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Contents 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories About These Machines FeaturesForeword CapabilitiesIdentification Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery F E T Y Additional Metal Lathe Safety Things Youll Need Preparation OverviewUnpacking Typical preparation process is as followsTool Box Inventory Figure Qty InventoryMain Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Cross-Section View of Lifting SetupLifting & Moving Leveling Leveling & MountingBolting to Concrete Floors AssemblyLubricating Lathe Adding Cutting Fluid Power ConnectionTo connect power cord to the lathe Connecting Power Cord to LatheHardwiring Lathe to Power Source To correct wiring that is out of phase Correcting Out-of-Phase WiringTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Carriage Controls Main Power SwitchHeadstock Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Removing Chuck or FaceplateTo mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckMounting Workpiece Changing JawsItem Needed Qty To change the jawTo mount a workpiece on the 4-jaw chuck TailstockInstalling Tooling Using QuillTo install tooling in the tailstock Moving Along BedwayTo align the tailstock offset to the spindle center line OffsettingAligning Looking down from above Move tailstock toward Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Mounting Dead Center in Spindle CentersDead Centers Live CentersMounting Center in Tailstock Removing Center from SpindleRemoving Center from Tailstock To mount a center in the tailstockFollow Rest To install and use the steady restSteady Rest Four-Way Tool Post Compound SlideTo load the tool post To set the compound slide at a certain angleTools Needed Qty Aligning Cutting Tool with Tailstock CenterTo align the cutting tool with the tailstock CenterCarriage Stop Adjustable Apron Stop SystemTo adjust the carriage stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo use the quick change feed direction knob Power Feed ControlsTo engage the power feed Mod. D.P Understanding Thread & Feed Rate ChartPositioning Gearbox Levers Normal Position End Gear SetupAlternate Position Configuring End GearsThread Dial & Chart Overview Power Feed LeverThreading Controls Half Nut LeverTPI 4-72 Divisible By Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPI27⁄8 TPI Chip DrawerOther Fractional TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSBL Gearhead T-Shirt SBL One Good Turn T-Shirt SB1247-MT4 Bull Nose CenterSB1279-10 Pc. Precision 5-C Collet Set Cleaning Maintenance ScheduleAnnual Service Lubrication Monitoring Oil TemperatureHeadstock Checking & Adding OilTo clean the oil pump system Cleaning Pump System & Changing OilChanging Oil GearboxApron Lead Screw Lead Screw & Feedrod BearingsWays & Slides Unpainted & Machined SurfacesBall Oilers Cleaning Electrical Box FilterTo clean the filter End Gearing Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCross Slide Leadscrew Backlash AdjustmentCompound Leadscrew To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentTo adjust the V-belts Brake & SwitchTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To remove the gap Gap Removal InstallationTo re-install the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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SB1037, SB1038, SB1012, SB1015, SB1013 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.