Southbend SB1037, SB1014, SB1015, SB1038, SB1012, SB1013 owner manual Leveling & Mounting

Page 15

For Machines Mfg. Since 7/09

P R E P A R A T I O N

EVS Toolroom Lathes

6.Attach the lifting straps to forklift forks or a hook and chain, as shown in Figures 8–9.

Forklift

Forks

Lifting

Straps

12" Long

12" Long

2x6 Board

2x6 Board

Figure 8. Lathe set up for lifting with forklift.

Lifting Hook

with Chain

Lifting

Straps

12" Long

12" Long

2x6 Board

2x6 Board

Figure 9. Lathe set up for lifting with hook and chain.

7.Unbolt the lathe from the shipping pallet, then with an assistant to help keep the lathe from swaying, raise the lathe a couple of inches.

If the load is not well balanced, or you see any other difficulties with the lifting equipment, immediately lower the lathe to the pallet again. Resolve any lifting or balancing issues, then repeat this step.

8.With assistance to steady the load, move it to the prepared location and lower it in place.

Leveling & Mounting

You must level your machine and either use the included foot pads and leveling hardware or bolt your lathe to the floor. Because mounting your lathe to the floor with permanent hardware is an optional step and floor materials may vary, floor mounting hardware is not included.

Leveling

For accurate turning results and to prevent warping the cast iron bed and ways, the lathe bedways MUST be leveled from side-to-side and from front-to-back.

Re-check the bedways 24 hours after installation, two weeks after that, and then annually to make sure they remain level.

Leveling machinery helps precision components, such as bedways, remain straight and flat during the lifespan of the machine. Components on an unleveled machine may slowly twist due to the dynamic loads placed on the machine during operation.

For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approximately the thickness of one sheet of standard newspaper) is placed under one end of the level.

See the figure below for an example of a high precision level.

Figure 10. Example of a precision level.

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Contents 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Accessories Capabilities FeaturesAbout These Machines ForewordIdentification Basic Machine Safety Understanding Risks of MachineryTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Typical preparation process is as follows Preparation OverviewThings Youll Need UnpackingInventory Main Inventory 1 Figure QtyTool Box Inventory Figure Qty Cleaning & Protecting Before cleaning, gather the following Basic steps for removing rust preventative Location Cross-Section View of Lifting Setup Lifting & MovingTo lift and move your lathe Leveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors Adding Cutting Fluid Power ConnectionConnecting Power Cord to Lathe Hardwiring Lathe to Power SourceTo connect power cord to the lathe To test run your machine Correcting Out-of-Phase WiringTo correct wiring that is out of phase Test RunControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Main Power Switch Headstock ControlsCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Removing Chuck or FaceplateTo mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckTo change the jaw Changing JawsMounting Workpiece Item Needed QtyTo mount a workpiece on the 4-jaw chuck TailstockMoving Along Bedway Using QuillInstalling Tooling To install tooling in the tailstockOffsetting AligningTo align the tailstock offset to the spindle center line Looking down from above Move tailstock toward Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Live Centers CentersMounting Dead Center in Spindle Dead CentersTo mount a center in the tailstock Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockTo install and use the steady rest Steady RestFollow Rest To set the compound slide at a certain angle Compound SlideFour-Way Tool Post To load the tool postCenter Aligning Cutting Tool with Tailstock CenterTools Needed Qty To align the cutting tool with the tailstockAdjustable Apron Stop System To adjust the carriage stopCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedPower Feed Controls To engage the power feedTo use the quick change feed direction knob Understanding Thread & Feed Rate Chart Positioning Gearbox LeversMod. D.P Configuring End Gears End Gear SetupNormal Position Alternate PositionHalf Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ControlsOdd Numbered TPI Using Thread Dial and ChartTPI 4-72 Divisible By TPI 2-54 Not Divisible ByChip Drawer Other Fractional TPI27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1247-MT4 Bull Nose Center SB1279-10 Pc. Precision 5-C Collet SetSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Checking & Adding Oil Monitoring Oil TemperatureLubrication HeadstockTo clean the oil pump system Cleaning Pump System & Changing OilGearbox ApronChanging Oil Unpainted & Machined Surfaces Lead Screw & Feedrod BearingsLead Screw Ways & SlidesCleaning Electrical Box Filter To clean the filterBall Oilers Lubricating Annual MaintenanceEnd Gearing Handling & CareAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentBelts Brake & SwitchTo adjust the V-belts To adjust the brake and brake switchRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers Gap Removal Installation To re-install the gapTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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