Southbend SB1015 Lead Screw & Feedrod Bearings, Ways & Slides, Unpainted & Machined Surfaces

Page 61

For Machines Mfg. Since 7/09

M A I N T E N A N C E

EVS Toolroom Lathes

Lead Screw & Feedrod Bearings

Oil Type

Mobil Vactra 2 or ISO 68 Equivalent

Oil Amount

1 Liter

Check/Add Frequency

.................................... Daily

Checking & Adding Oil

To check the oil level, remove the fill plug and look inside the reservoir (Figure 116). The oil level must remain full to keep the leadscrew bearing adequately lubricated. Pour oil in the reservoir until it is as full as possible without overflowing.

Leadscrew

Fill Plug

 

 

 

Oil Reservoir

 

 

 

for Feedrod

 

 

 

& Leadscrew

 

 

 

Bearings

 

 

 

 

 

 

 

 

 

 

 

Figure 116. Leadscrew lubrication.

Lead Screw

 

 

Oil Type

...... Mobil Vactra 2 or ISO 68 Equivalent

Oil Amount

As Needed

Lubrication Frequency

Daily

Before lubricating the leadscrew (Figure 116), clean it first with mineral spirits. A paint brush works well to help clean out the threads. Make sure to move the carriage out of the way, so you can clean the entire length of the leadscrew.

Apply oil along the length of the leadscrew. Use a paint brush to make sure the oil is evenly applied and down in the threads.

Ways & Slides

The way pump shown in Figure 117 lubricates the saddle and cross slide way guides with the oil from the apron reservoir.

To use the way pump to lubricate the ways, pull the pump knob out for two or three seconds and then push it in. The pump draws oil from the apron reservoir and then forces it through drilled passages to the way guides.

Repeat this process and move the carriage left/ right and the cross slide forward/backward to distribute oil along the way guides.

Lubricate the guides once before and once after operating the lathe. If the lathe is in a moist or dirty environment, increase the lubrication interval and make sure to keep the oil level full.

Fill Plug

Way

Pump

Sight Glass

Figure 117. Location of way pump, fill plug, and sight

glass on the apron.

Unpainted & Machined Surfaces

Besides the ways and leadscrew, all other unpainted and machined surfaces should be wiped down daily to keep them rust-free and in top condition. This includes the top of the saddle, the cross slide, compound slide, tool post, chuck, feedrod, and any other surface you can find that could be vulnerable to rust if left unprotected (this especially includes any parts that may be exposed to water soluble cutting fluids). Typically with these parts, a thin film of oil is all that

is necessary for protection. Any quality metal protectant can be used to protect machined surfaces, including either of the oils you use elsewhere in the lathe.

-59-

Image 61
Contents 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories About These Machines FeaturesForeword CapabilitiesIdentification Understanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Things Youll Need Preparation OverviewUnpacking Typical preparation process is as followsMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling Leveling & MountingLubricating Lathe AssemblyBolting to Concrete Floors Adding Cutting Fluid Power ConnectionHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe To correct wiring that is out of phase Correcting Out-of-Phase WiringTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Removing Chuck or FaceplateTo mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckMounting Workpiece Changing JawsItem Needed Qty To change the jawTo mount a workpiece on the 4-jaw chuck TailstockInstalling Tooling Using QuillTo install tooling in the tailstock Moving Along BedwayAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Move tailstock toward Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Mounting Dead Center in Spindle CentersDead Centers Live CentersMounting Center in Tailstock Removing Center from SpindleRemoving Center from Tailstock To mount a center in the tailstockSteady Rest To install and use the steady restFollow Rest Four-Way Tool Post Compound SlideTo load the tool post To set the compound slide at a certain angleTools Needed Qty Aligning Cutting Tool with Tailstock CenterTo align the cutting tool with the tailstock CenterTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Normal Position End Gear SetupAlternate Position Configuring End GearsThread Dial & Chart Overview Power Feed LeverThreading Controls Half Nut LeverTPI 4-72 Divisible By Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPIOther Fractional TPI Chip Drawer27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Lubrication Monitoring Oil TemperatureHeadstock Checking & Adding OilTo clean the oil pump system Cleaning Pump System & Changing OilApron GearboxChanging Oil Lead Screw Lead Screw & Feedrod BearingsWays & Slides Unpainted & Machined SurfacesTo clean the filter Cleaning Electrical Box FilterBall Oilers End Gearing Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentTo adjust the V-belts Brake & SwitchTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
Related manuals
Manual 144 pages 14.43 Kb

SB1037, SB1038, SB1012, SB1015, SB1013 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.