Southbend SB1012, SB1014, SB1015, SB1038, SB1037, SB1013 owner manual E P a R a T I O N

Page 22

EVS Toolroom Lathes

P R E P A R A T I O N

For Machines Mfg. Since 7/09

18.Move the spindle ON/OFF lever up to the OFF position, reset the stop button by twisting it clockwise until it pops out, then restart the spindle with the lever.

19.Push the foot brake. The lathe should come to a quick stop.

—If the brake pedal has no effect on the lathe, push the stop button, and refer to V-Beltsand Brake & Switch on Page 69 to make any required adjustments.

20.Remove the lathe headstock side cover. The kill switch mounted to the headstock should prevent the lathe from starting while this cover is removed.

21.Stand away from all the exposed gears on the side of the headstock, and attempt to start the lathe.

—If the lathe starts, the safety switch is not functioning properly and may need to be replaced before the machine can be safely operated.

22.Replace the headstock side cover, then start the lathe again.

Note: The lathe will not start if the headstock side cover is not properly installed.

23.Turn the cutting fluid pump ON, and open the valve. Verify that fluid flows from the nozzle, then turn the cutting fluid pump OFF.

The test run is now finished. Shut the lathe down and begin the Spindle Break-Inprocedure.

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Contents 14 & 16 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Accessories Foreword FeaturesAbout These Machines CapabilitiesIdentification Understanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Unpacking Preparation OverviewThings Youll Need Typical preparation process is as followsMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling & Mounting LevelingLubricating Lathe AssemblyBolting to Concrete Floors Power Connection Adding Cutting FluidHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe Test Run Correcting Out-of-Phase Wiring To correct wiring that is out of phase To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N Spindle Break-In To complete the spindle break-inRecommended Adjustments Factory adjustments that should be verifiedOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control Panel Control panelTailstock Controls Foot Brake Tailstock controlsRemoving Chuck or Faceplate Items Needed QtyMounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs Tool Needed QtyJaw Chuck Correct camlock stud alignmentItem Needed Qty Changing JawsMounting Workpiece To change the jawTailstock To mount a workpiece on the 4-jaw chuckTo install tooling in the tailstock Using QuillInstalling Tooling Moving Along BedwayAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Move tailstock toward Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Tailstock Removing Center from SpindleMounting Center in Tailstock To mount a center in the tailstockSteady Rest To install and use the steady restFollow Rest To load the tool post Compound SlideFour-Way Tool Post To set the compound slide at a certain angleTo align the cutting tool with the tailstock Aligning Cutting Tool with Tailstock CenterTools Needed Qty CenterTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Manual Feed Spindle SpeedPower Feed Setting Spindle SpeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Alternate Position End Gear SetupNormal Position Configuring End GearsThreading Controls Power Feed LeverThread Dial & Chart Overview Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartTPI 4-72 Divisible By Odd Numbered TPIOther Fractional TPI Chip Drawer27⁄8 TPI Cutting Fluid System To use the cutting fluid system on your latheAccessories High-Precision 3-Jaw Scroll ChucksSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule CleaningAnnual Service Headstock Monitoring Oil TemperatureLubrication Checking & Adding OilCleaning Pump System & Changing Oil To clean the oil pump systemApron GearboxChanging Oil Ways & Slides Lead Screw & Feedrod BearingsLead Screw Unpainted & Machined SurfacesTo clean the filter Cleaning Electrical Box FilterBall Oilers Handling & Care Annual MaintenanceEnd Gearing LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting fluidMachine Storage To prepare your machine for short-term storage up to a yearCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Half Nut Adjustment To adjust the half nutFeedrod Clutch Adjustment To adjust the clutch release pointTo adjust the brake and brake switch Brake & SwitchTo adjust the V-belts BeltsRe-install the pedal stop, tightening it Leadscrew Shear Pin Replacement To replace the shear pinRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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