Southbend SB1038, SB1014, SB1015, SB1037, SB1012, SB1013 owner manual Re-install the access covers

Page 74

EVS Toolroom Lathes

S E R V I C E

For Machines Mfg. Since 7/09

7.Use the magnet to remove the shear pin head, then rotate the lathe spindle to line up the inner and outer bores, as shown in Figure 146. Next, use the magnet to remove the other half of the broken shear pin when it becomes visible.

Inner Bore

Outer Bore

Figure 146. Aligned shear pin bores.

8.Insert a blow gun tip into the shear pin hole, blow out the hole with compressed air, and put a drop of oil in the hole.

9.Insert the new shear pin into the bore, as shown in Figure 147.

New Pin

Figure 147. New shear pin installed in bore.

If the pin does not freely slide into the bore, DO NOT hammer on the pin or you may permanently damage the shear mechanism and bore, making it nearly impossible to remove and install a new shear pin later.

Instead, take the time to carefully line up the two bores. You may file a slight chamfer on the end of the pin to make it easier to insert.

10.With the pin completely seated in the bore and the head flush with the leadscrew shoulder, slide the shroud washer against the shoulder, then rotate the washer 180° until it covers the head of the shear pin, as shown in Figure 148.

Rotate

Washer

Slot 180°

Figure 148. Shroud washer positioning.

11.Using retaining ring pliers, return the retaining ring to its groove, and position the retaining ring ears over the shear pin head, as shown in Figure 149, to prevent the shear pin from falling out—if the shroud washer rotates into alignment with the pin access groove lines.

Figure 149. Retaining ring positioned with ears in

front of pin access groove, so pin cannot fall out.

12.Re-install the access covers.

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Contents 14 & 16 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Accessories Foreword FeaturesAbout These Machines CapabilitiesIdentification Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery F E T Y Additional Metal Lathe Safety Unpacking Preparation OverviewThings Youll Need Typical preparation process is as followsTool Box Inventory Figure Qty InventoryMain Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Cross-Section View of Lifting SetupLifting & Moving Leveling & Mounting LevelingBolting to Concrete Floors AssemblyLubricating Lathe Power Connection Adding Cutting FluidTo connect power cord to the lathe Connecting Power Cord to LatheHardwiring Lathe to Power Source Test Run Correcting Out-of-Phase WiringTo correct wiring that is out of phase To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N Spindle Break-In To complete the spindle break-inRecommended Adjustments Factory adjustments that should be verifiedOperation Overview Carriage Controls Main Power SwitchHeadstock Controls Control Panel Control panelTailstock Controls Foot Brake Tailstock controlsRemoving Chuck or Faceplate Items Needed QtyMounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs Tool Needed QtyJaw Chuck Correct camlock stud alignmentItem Needed Qty Changing JawsMounting Workpiece To change the jawTailstock To mount a workpiece on the 4-jaw chuckTo install tooling in the tailstock Using QuillInstalling Tooling Moving Along BedwayTo align the tailstock offset to the spindle center line OffsettingAligning Looking down from above Move tailstock toward Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Tailstock Removing Center from SpindleMounting Center in Tailstock To mount a center in the tailstockFollow Rest To install and use the steady restSteady Rest To load the tool post Compound SlideFour-Way Tool Post To set the compound slide at a certain angleTo align the cutting tool with the tailstock Aligning Cutting Tool with Tailstock CenterTools Needed Qty CenterCarriage Stop Adjustable Apron Stop SystemTo adjust the carriage stop Manual Feed Spindle SpeedPower Feed Setting Spindle SpeedTo use the quick change feed direction knob Power Feed ControlsTo engage the power feed Mod. D.P Understanding Thread & Feed Rate ChartPositioning Gearbox Levers Alternate Position End Gear SetupNormal Position Configuring End GearsThreading Controls Power Feed LeverThread Dial & Chart Overview Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartTPI 4-72 Divisible By Odd Numbered TPI27⁄8 TPI Chip DrawerOther Fractional TPI Cutting Fluid System To use the cutting fluid system on your latheAccessories High-Precision 3-Jaw Scroll ChucksSBL Gearhead T-Shirt SBL One Good Turn T-Shirt SB1247-MT4 Bull Nose CenterSB1279-10 Pc. Precision 5-C Collet Set Maintenance Schedule CleaningAnnual Service Headstock Monitoring Oil TemperatureLubrication Checking & Adding OilCleaning Pump System & Changing Oil To clean the oil pump systemChanging Oil GearboxApron Ways & Slides Lead Screw & Feedrod BearingsLead Screw Unpainted & Machined SurfacesBall Oilers Cleaning Electrical Box FilterTo clean the filter Handling & Care Annual MaintenanceEnd Gearing LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting fluidMachine Storage To prepare your machine for short-term storage up to a yearCross Slide Leadscrew Backlash AdjustmentCompound Leadscrew To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Half Nut Adjustment To adjust the half nutFeedrod Clutch Adjustment To adjust the clutch release point To adjust the brake and brake switch Brake & Switch To adjust the V-belts BeltsRe-install the pedal stop, tightening it Leadscrew Shear Pin Replacement To replace the shear pinRe-install the access covers To remove the gap Gap Removal InstallationTo re-install the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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