Southbend SB1014, SB1015, SB1038, SB1037 Mounting Chuck or Faceplate, To mount a chuck or faceplate

Page 30

EVS Toolroom Lathes

O P E R A T I O N

For Machines Mfg. Since 7/09

Mounting Chuck or Faceplate

The 4-jaw chuck is shipped with six camlock studs that must be installed before the chuck can be mounted, as explained in this procedure. If you have not yet installed the camlock studs, complete the instructions in "Installing and Adjusting Camlock Studs" on Page 29.

To mount a chuck or faceplate:

1.DISCONNECT LATHE FROM POWER!

2.Lay a chuck cradle (see Figure 39) or plywood under the chuck or faceplate and over the bedway to protect the precision ground surfaces from damage and reduce injury if fingers get pinched.

3.Clean away debris and oily substances from the mating surfaces of the spindle and chuck or faceplate.

4.Inspect and make sure that all camlock studs are undamaged, are clean and lightly oiled, and that the camlock stud cap screws are in place and snug.

Never install a chuck or faceplate without having the camlock cap screws in place or fully tightened. If you ignore this notice, the chuck may not be removable since the camlock studs may turn with the camlocks and never release.

5.Position the chuck/faceplate in front of the spindle nose, align the chuck timing marks, as shown in Figure 42, and align the cam- lock studs with the sockets, then carefully insert the chuck or faceplate onto the spindle.

6.Tighten camlocks in a star pattern to draw the chuck up evenly on all sides while reducing chance of alignment, and make sure to tighten camlocks in an incremental manner to ensure that no camlock gets fully tightened all at once (i.e., snug the camlocks on the first pass, then moderately tighten on the next pass, then fully tighten on the third pass).

As you tighten the camlocks, the chuck or faceplate will snug up onto the spindle nose. When fully tightened, the cam line will fall between the two "V" marks on the spindle nose, as shown in Figure 43.

Cam Line

Between

"V" Marks

Figure 43. Camlock fully tightened with the line

between the "V" marks.

Note: If any of the cam lines do not fall between the "V" marks when the camlock is tight, you must adjust the offending camlock stud as discussed in Installing and Adjusting Camlock Studs on Page 29.

To make sure that the chuck or faceplate is perpendicularly aligned with the spindle, use a test indicator mounted on the bedways to check for runout.

Chuck Timing Marks

Figure 42. Chuck timing marks aligned.

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Contents 14 & 16 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Accessories Foreword FeaturesAbout These Machines CapabilitiesIdentification Basic Machine Safety Understanding Risks of MachineryTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Unpacking Preparation OverviewThings Youll Need Typical preparation process is as followsInventory Main Inventory 1 Figure QtyTool Box Inventory Figure Qty Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Cross-Section View of Lifting Setup Lifting & MovingTo lift and move your lathe Leveling & Mounting LevelingAssembly Lubricating LatheBolting to Concrete Floors Power Connection Adding Cutting FluidConnecting Power Cord to Lathe Hardwiring Lathe to Power SourceTo connect power cord to the lathe Test Run Correcting Out-of-Phase WiringTo correct wiring that is out of phase To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N Spindle Break-In To complete the spindle break-inRecommended Adjustments Factory adjustments that should be verifiedOperation Overview Main Power Switch Headstock ControlsCarriage Controls Control Panel Control panelTailstock Controls Foot Brake Tailstock controlsRemoving Chuck or Faceplate Items Needed QtyMounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs Tool Needed QtyJaw Chuck Correct camlock stud alignmentItem Needed Qty Changing JawsMounting Workpiece To change the jawTailstock To mount a workpiece on the 4-jaw chuckTo install tooling in the tailstock Using QuillInstalling Tooling Moving Along BedwayOffsetting AligningTo align the tailstock offset to the spindle center line Looking down from above Move tailstock toward Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Tailstock Removing Center from SpindleMounting Center in Tailstock To mount a center in the tailstockTo install and use the steady rest Steady RestFollow Rest To load the tool post Compound SlideFour-Way Tool Post To set the compound slide at a certain angleTo align the cutting tool with the tailstock Aligning Cutting Tool with Tailstock CenterTools Needed Qty CenterAdjustable Apron Stop System To adjust the carriage stopCarriage Stop Manual Feed Spindle SpeedPower Feed Setting Spindle SpeedPower Feed Controls To engage the power feedTo use the quick change feed direction knob Understanding Thread & Feed Rate Chart Positioning Gearbox LeversMod. D.P Alternate Position End Gear SetupNormal Position Configuring End GearsThreading Controls Power Feed LeverThread Dial & Chart Overview Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartTPI 4-72 Divisible By Odd Numbered TPIChip Drawer Other Fractional TPI27⁄8 TPI Cutting Fluid System To use the cutting fluid system on your latheAccessories High-Precision 3-Jaw Scroll ChucksSB1247-MT4 Bull Nose Center SB1279-10 Pc. Precision 5-C Collet SetSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule CleaningAnnual Service Headstock Monitoring Oil TemperatureLubrication Checking & Adding OilCleaning Pump System & Changing Oil To clean the oil pump systemGearbox ApronChanging Oil Ways & Slides Lead Screw & Feedrod BearingsLead Screw Unpainted & Machined SurfacesCleaning Electrical Box Filter To clean the filterBall Oilers Handling & Care Annual MaintenanceEnd Gearing LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting fluidMachine Storage To prepare your machine for short-term storage up to a yearBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Half Nut Adjustment To adjust the half nutFeedrod Clutch Adjustment To adjust the clutch release pointTo adjust the brake and brake switch Brake & SwitchTo adjust the V-belts BeltsRe-install the pedal stop, tightening it Leadscrew Shear Pin Replacement To replace the shear pinRe-install the access covers Gap Removal Installation To re-install the gapTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com
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SB1037, SB1038, SB1012, SB1015, SB1013 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.