Woodstock M1099 manual Jim@, KiflYc\jffk`e

Page 37

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This section covers the most common problems and corrections with this type of machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg

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Motor will not

1.

Main power panel switch is F==.

1.

Turn the main power panel switch FE.

start.

2.

Emergency switch is pushed in.

2.

Rotate emergency switch so it pops out.

 

3.

Circuit breaker or fuse has tripped.

3.

Seek an electrician to troubleshoot and repair the

 

 

 

 

shop power supply.

 

4.

No voltage or open connection.

4.

Test circuit, replace wires and connections as

 

 

 

 

required.

 

5.

Capacitor is at fault.

5.

Replace capacitor.

 

6.

Motor direction switch is at fault.

6.

Replace switch.

 

7.

Power switch or magnetic contactor is at

7.

Replace power switch or magnetic contactor.

 

 

fault.

 

 

 

8.

Motor is at fault.

8.

Replace motor.

Fuses or circuit

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and

breakers trip

 

 

 

shorted wires.

open.

2.

Short circuit in motor or loose connections.

2.

Inspect all connections on motor for loose or

 

 

 

 

shorted terminals or worn insulation.

 

3.

Incorrect fuses or circuit breakers in power

3.

Install correct fuses or circuit breakers.

 

 

supply.

 

 

Machine is

1.

Excessive depth of cut.

1.

Decrease depth of cut.

loud, belt slips

2.

RPM or feed rate wrong for operation.

2.

Refer to RPM feed rate chart for appropriate

when cutting.

3.

Dull cutters.

 

rates.

Overheats or

4.

Belt is slipping.

3.

Sharpen or replace cutters.

bogs down in the

 

 

4.

Remove grease or oil on belt or pulleys/tighten

cut.

5.

Belt is at fault.

 

belt tensioner against low range belt.

 

 

 

5.

Replace belt.

 

 

 

 

 

Gear change

1.

Gears not aligned in headstock.

1.

Rotate spindle by hand until gear falls into place.

levers will not

 

 

 

 

shift into posi-

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

Loud, repetitious

1.

Pulley set screws or keys are missing or

1.

Inspect keys and set screws. Replace or tighten if

noise.

 

loose.

 

necessary.

 

2.

Motor fan is hitting the cover.

2.

Replace fan and cover.

 

 

 

 

 

Motor is loud

1.

Excessive depth of cut or feed rate.

1.

Decrease depth of cut or feed rate.

when cutting.

2.

RPM or feed rate wrong for cutting

2.

Refer to RPM feed rate chart for appropriate

Overheats or

 

operation.

 

rates.

bogs down in the

3.

Cutting tool is dull.

 

 

cut.

 

 

3.

Sharpen or replace the cutting tool.

 

 

 

 

 

Levers will not

1.

Gears not aligned in headstock.

1.

Rotate spindle by hand until gear falls into place.

shift.

 

 

 

 

 

 

 

 

 

-35-

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Image 37
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