Southbend SB owner manual Understanding Risks of Machinery, Basic Machine Safety

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S A F E T Y

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or fire MAY occur.

Machine or property damage may occur.

Basic Machine Safety

Owner’s Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards

by wearing approved eye protection, respirator, gloves, or hearing protection.

Trained/Supervised Operators Only: Untrained users can seriously injure themselves

or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

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Contents Heavy 13 Gearhead Lathe Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Warranty Foreword FeaturesAbout This Machine CapabilitiesGeneral Identification IdentificationHeadstock Master Power SwitchControls Components Control Panel CarriageEnd Gears Safety Foot BrakeTailstock Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Full-Load Current Rating Power Supply RequirementsAvailability Circuit RequirementsGrounding Requirements Extension CordsInventory Pre-Installed Not Shown QtyUnpacking Main Inventory 1 Figure QtyBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingBolting to Concrete Floors AssemblyLubricating Lathe Adding Coolant Power ConnectionTo connect the power cord to the lathe To PlugTest Run To test run your machineSpindle Speed Feed Range LeverNeutral Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckTo remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Faceplate Jaw tightening sequencePositioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockTo offset the tailstock Offsetting TailstockRemoving Tooling Tools Needed QtyTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Centers Dead CentersRemoving Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool PostCenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop Manual Feed Spindle SpeedConfiguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM To High Power FeedSetting Spindle Speed of 2000 RPM 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/rev24T 56T 44T End GearsStandard End Gear Configuration 57TTo configure the end gears Alternate ConfigurationConfiguring End Gears Tools Needed QtyHeadstock Threading Controls Setting Metric Thread PitchThreading Feed Control Lever Apron Threading ControlsThread Dial Halfnut Lever EngagedEven TPI Not Divisible By Thread Dial ChartTPI Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI Coolant System To use the coolant system on your latheD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1264-Collect AttachmentSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Adding Oil LubricationChecking Oil Level Changing OilDraining Oil Quick-Change GearboxApron Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingFor proper disposal Coolant System ServiceHazards Items Needed Qty Adding FluidChanging Coolant To change the coolantMachine Storage To prepare the lathe for storageCross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the half nut Half Nut AdjustmentTo adjust the V-belts BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

The Southbend 1368,SB is a versatile and robust commercial range designed for professional kitchens that demand high performance, reliability, and efficiency. This model is widely recognized for its solid construction and user-friendly features, making it a preferred choice among chefs and restaurant operators.

One of the standout features of the Southbend 1368,SB is its powerful burners. Equipped with six high-output burners, each producing 33,000 BTUs, this range delivers exceptional cooking power, allowing chefs to boil, sauté, and simmer with ease. The burners are designed with heavy-duty cast iron grates that not only provide durability but also ensure optimal heat distribution across the cooking surface, enhancing culinary results.

The range also includes a spacious oven with a capacity of 40,000 BTUs, which is perfect for baking, roasting, and broiling various dishes. The oven features a thermostat that allows for precise temperature control, ensuring that dishes are cooked to perfection every time. Additionally, the oven's interior is made from stainless steel, which offers excellent heat retention and is easy to clean.

Another notable characteristic of the Southbend 1368,SB is its construction. Built with a heavy-duty stainless steel exterior, this range is not only aesthetically pleasing but also resistant to corrosion and wear. The front, sides, and top are all designed for durability, making it suitable for high-traffic kitchen environments.

In terms of technological advancements, the Southbend 1368,SB is equipped with modular components that can be easily customized to meet specific cooking needs. This flexibility allows operators to configure the range for various cooking tasks, accommodating everything from grilling to frying.

Safety is also a significant consideration in the design of the Southbend 1368,SB. The range includes flame failure safety devices that automatically shut off the gas supply in case of a flame-out, providing peace of mind for operators during busy service times.

In summary, the Southbend 1368,SB is a powerful, versatile, and durable commercial range that brings together high-performance cooking capabilities and user-friendly features. With its robust burners, spacious oven, and heavy-duty construction, it is an ideal choice for any professional kitchen looking for reliability and efficiency in their cooking equipment.