Southbend SB owner manual Manual Feed, Spindle Speed

Page 51

 

O P E R A T I O N

 

For Machines Mfg. Since 5/11

13" Heavy 13® Gearhead Lathe

 

 

 

Manual Feed

The handwheels shown in Figure 64 allow the operator to manually move the cutting tool.

Cross Slide

Compound

Handwheel

Rest

 

Handwheel

Carriage

 

Handwheel

 

Figure 64. Carriage Controls.

Carriage Handwheel

The carriage handwheel moves the carriage left or right along the bed. It has a graduated dial with 0.01" increments, and one full revolution moves the carriage 0.80". Pull the handwheel out to disengage it during power feed operations— this will prevent entanglement hazards.

Cross Slide Handwheel

The cross slide handwheel moves the tool toward and away from the work. Adjust the position of the graduated scale by holding the handwheel with one hand and turning the dial with the other. The cross slide handwheel has a direct- read graduated dial which means that the distance on the dial reflects the amount removed from the diameter of the workpiece. The dial has 0.001" (0.02mm) increments, and one full revolution moves the slide 0.100" (5.08mm). Rotate the dial collar 180° to read in metric units.

Compound Rest Handwheel

The compound rest handwheel moves the cutting tool linearly along the set angle of the compound rest. The compound rest angle is set by hand- rotating it and securing in place with two hex nuts. The compound rest has an indirect-read graduated dial with 0.001" (0.02mm) increments. One full revolution of the handwheel moves the slide 0.100" (2.54mm). Rotate the dial collar 180° to read in metric units.

Spindle Speed

Using the correct spindle speed is important for safe and satisfactory results, as well as maximizing tool life.

To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the lathe controls to produce the required spindle speed.

Determining Spindle Speed

Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the workpiece, as noted in the formula shown in

Figure 65.

*Recommended

Cutting Speed (FPM) x 12

= SpindleSpeed (RPM)

Dia. of Cut (in inches) x 3.14

*Double if using carbide cutting tool

Figure 65. Spindle speed formula for lathes.

Cutting speed, typically defined in feet per minute (FPM), is the speed at which the edge of a tool moves across the material surface.

A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life.

The books Machinery’s Handbook or Machine Shop Practice, and some internet sites, provide excellent recommendations for which cutting speeds to use when calculating the spindle speed. These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource.

Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to determine the best spindle speed for the operation.

-49-

Image 51
Contents Heavy 13 Gearhead Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Warranty Capabilities FeaturesAbout This Machine ForewordIdentification General IdentificationMaster Power Switch Controls ComponentsHeadstock Carriage Control PanelSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Circuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsMain Inventory 1 Figure Qty Pre-Installed Not Shown QtyUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the lathe Lifting & MovingLeveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors To Plug Power ConnectionTo connect the power cord to the lathe Adding CoolantTo test run your machine Test RunLever Set to Feed Range LeverNeutral Spindle SpeedFeed Control Lever Disengaged Halfnut CarriageE P a R a T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview Chuck & Faceplate Mounting Installation & Removal DevicesTo install the chuck Chuck InstallationChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Jaw tightening sequence FaceplateTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Installing ToolingTools Needed Qty Offsetting TailstockRemoving Tooling To offset the tailstockAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockSteady Rest To install and use the steady restCarriage & Slide Locks Follow RestFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterAdjustable Feed Stop Micrometer StopTo set the micrometer stop Spindle Speed Manual FeedSetting Spindle Speed Setting Spindle Speed of 200 RPMConfiguration Examples 2000 RPM Power FeedSetting Spindle Speed of 2000 RPM To HighQuick-change Gearbox Feed Levers Power Feed ControlsSetting Power Feed Rate of 0.18mm/rev Setting Power Feed Rate57T End GearsStandard End Gear Configuration 24T 56T 44TTools Needed Qty Alternate ConfigurationConfiguring End Gears To configure the end gearsSetting Metric Thread Pitch ThreadingHeadstock Threading Controls Halfnut Lever Engaged Apron Threading ControlsThread Dial Feed Control LeverOdd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible ByChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI To use the coolant system on your lathe Coolant SystemSB1264-Collect Attachment AccessoriesSB1279-10 Pc. Precision 5-C Collet Set D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8 SB1238-High Performance MT#3 Live CenterSB1245-MT#2 Bull Nose Center SB1365-Way Oil SB1251-Machinists Oak Tool BoxSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Changing Oil LubricationChecking Oil Level Adding OilDraining Oil & Flushing Reservoir Quick-Change GearboxApron Draining OilLongitudinal Leadscrew One-Shot OilerTailstock ball oilers Ball Oilers & Oil CupLubricating Handling & CareCoolant System Service HazardsFor proper disposal To change the coolant Adding FluidChanging Coolant Items Needed QtyTo prepare the lathe for storage Machine StorageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutTo adjust the brake and brake switch Brake & SwitchLocate the brake switch shown in Figure To replace the shear pin Leadscrew Shear Pin ReplacementShear pin bores aligned Gap Removal Gap Insert Removal & InstallationGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety InstructionsWiring Overview Component location index Component Location IndexTo Work Lamp, To Chuck Guard Micro Switch, Electrical Cabinet WiringElectrical box Electrical BoxSpindle Motor Coolant Pump Motor WiringSpindle Switches Control Panel WiringEnd Gear Cover Safety switch location Chuck Guard Switch Additional Component WiringHeadstock Cover Controls HeadstockHeadstock Controls Parts List Headstock Internal Gears Spline Shaft Headstock Internal Gears Parts ListPSS30M Headstock Transfer GearsGears 102 Gearbox Gears Parts ListGearbox Controls Partition Plate Gearbox Controls Parts ListApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List 610 Compound Rest & Tool Post721 Saddle Top ViewPRP28M Roll PIN 5 X Saddle Top View Parts ListGear Shaft Saddle Bottom View850 851 852 853 855 860 854 857 861 858 862 Micrometer Stop Dial IndicatorBed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Motor FAN Main Motor Parts ListStands & Panels Coolant Hose 3/8 X Cabinets & Panels Parts List1317 Tailstock Parts List 1450 1456 1457 1454 1455 1458 Steady Rest Follow RestContactor AB C09400 Electrical Cabinet & Control Panel1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Rear & Side Machine Labels Dial Indicator LabelPage Warranty #TS14496
Related manuals
Manual 28 pages 38.88 Kb

SB specifications

The Southbend 1368,SB is a versatile and robust commercial range designed for professional kitchens that demand high performance, reliability, and efficiency. This model is widely recognized for its solid construction and user-friendly features, making it a preferred choice among chefs and restaurant operators.

One of the standout features of the Southbend 1368,SB is its powerful burners. Equipped with six high-output burners, each producing 33,000 BTUs, this range delivers exceptional cooking power, allowing chefs to boil, sauté, and simmer with ease. The burners are designed with heavy-duty cast iron grates that not only provide durability but also ensure optimal heat distribution across the cooking surface, enhancing culinary results.

The range also includes a spacious oven with a capacity of 40,000 BTUs, which is perfect for baking, roasting, and broiling various dishes. The oven features a thermostat that allows for precise temperature control, ensuring that dishes are cooked to perfection every time. Additionally, the oven's interior is made from stainless steel, which offers excellent heat retention and is easy to clean.

Another notable characteristic of the Southbend 1368,SB is its construction. Built with a heavy-duty stainless steel exterior, this range is not only aesthetically pleasing but also resistant to corrosion and wear. The front, sides, and top are all designed for durability, making it suitable for high-traffic kitchen environments.

In terms of technological advancements, the Southbend 1368,SB is equipped with modular components that can be easily customized to meet specific cooking needs. This flexibility allows operators to configure the range for various cooking tasks, accommodating everything from grilling to frying.

Safety is also a significant consideration in the design of the Southbend 1368,SB. The range includes flame failure safety devices that automatically shut off the gas supply in case of a flame-out, providing peace of mind for operators during busy service times.

In summary, the Southbend 1368,SB is a powerful, versatile, and durable commercial range that brings together high-performance cooking capabilities and user-friendly features. With its robust burners, spacious oven, and heavy-duty construction, it is an ideal choice for any professional kitchen looking for reliability and efficiency in their cooking equipment.