Southbend SB owner manual Symptom Possible Cause Possible Solution

Page 87

For Machines Mfg. Since 5/11 TR O U B L E S H O OTI N G 13" Heavy 13® Gearhead Lathe

Symptom

Possible Cause

Possible Solution

Entire machine

1.

Workpiece is unbalanced.

1.

Re-install workpiece as centered with the spindle

vibrates upon

 

 

 

bore as possible.

startup and while

2.

Loose or damaged V-belt(s).

2.

Re-tension/replace the V-belt(s) as necessary (see

running.

 

 

 

Page 77).

 

3.

V-belt pulleys are not properly

3.

Align the V-belt pulleys.

 

 

aligned.

 

 

 

4.

Worn or broken gear present.

4.

Inspect gears and replace if necessary.

 

5.

Chuck or faceplate is unbalanced.

5.

Re-balance chuck or faceplate; contact a local

 

 

 

 

machine shop for help.

 

6.

Gears not aligned in headstock or

6.

Adjust gears and establish backlash.

 

 

no backlash.

 

 

 

7.

Broken gear or bad bearing.

7.

Replace broken gear or bearing.

 

8.

Workpiece is hitting stationary

8.

Stop lathe immediately and correct interference

 

 

object.

 

problem.

9.Spindle bearings at fault.9. Reset spindle bearing preload or replace worn spindle bearings.

Bad surface finish.

1.

Wrong spindle speed or feed rate.

1.

Adjust for appropriate spindle speed and feed rate.

 

2.

Dull tooling or poor tool selection.

2.

Sharpen tooling or select a better tool for the

 

 

 

 

intended operation.

 

3.

Tool height not at centerline.

3.

Adjust tool height to centerline (see Page 47).

 

4.

Too much play in gibs.

4.

Tighten gibs (see Page 75).

 

 

 

 

 

 

 

 

 

 

Tapered tool

1.

Quill is not retracted all the way

1.

Turn the quill handwheel until it forces the tapered

difficult to remove

 

back into the tailstock.

 

tool out of quill.

from tailstock quill.

2.

Contaminants not removed from

2.

Clean the taper and bore and re-install tapered tool.

 

 

taper before inserting into quill.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide,

1.

Gibs are out of adjustment.

1.

Adjust gib screw(s) (see Page 75).

compound, or

2.

Handwheel is loose or backlash is

2.

Tighten handwheel fasteners, adjust handwheel

carriage feed has

 

high.

 

backlash to a minimum (see Page 74).

sloppy operation.

3.

Leadscrew mechanism worn or out

3.

Adjust leadscrew to remove end play (see Page 75).

 

 

of adjustment.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide,

1.

Dovetail slides loaded with

1.

Remove gibs, clean ways/dovetails, lubricate, and

compound, or

 

shavings, dust, or grime.

 

re-adjust gibs.

carriage feed

2.

Gib screws are too tight.

2.

Loosen gib screw(s) slightly, and lubricate bedways

handwheel is hard

 

 

 

(see Page 75).

to move.

3.

Backlash setting too tight (cross

3.

Slightly loosen backlash setting (see Page 75).

 

 

slide only).

 

 

 

4.

Bedways are dry.

4.

Lubricate bedways and handles.

 

 

 

 

 

 

 

 

 

 

Cutting tool

1.

Tool holder not tight enough.

1.

Check for debris, clean, and retighten.

or machine

2.

Cutting tool sticks too far out of tool

2.

Re-install cutting tool so no more than 13 of the total

components vibrate

 

holder; lack of support.

 

length is sticking out of tool holder.

excessively during

3.

Gibs are out of adjustment.

3.

Adjust gib screws at affected component (see Page

cutting.

 

 

 

75)

 

4.

Dull cutting tool.

4.

Replace or resharpen cutting tool.

 

5.

Incorrect spindle speed or feed rate.

5.

Use the recommended spindle speed.

-85-

Image 87
Contents Heavy 13 Gearhead Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Warranty Capabilities FeaturesAbout This Machine ForewordIdentification General IdentificationMaster Power Switch Controls ComponentsHeadstock Carriage Control PanelSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Circuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsMain Inventory 1 Figure Qty Pre-Installed Not Shown QtyUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the lathe Lifting & MovingLeveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors To Plug Power ConnectionTo connect the power cord to the lathe Adding CoolantTo test run your machine Test RunLever Set to Feed Range LeverNeutral Spindle SpeedFeed Control Lever Disengaged Halfnut CarriageE P a R a T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview Chuck & Faceplate Mounting Installation & Removal DevicesTo install the chuck Chuck InstallationChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Jaw tightening sequence FaceplateTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Installing ToolingTools Needed Qty Offsetting TailstockRemoving Tooling To offset the tailstockAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockSteady Rest To install and use the steady restCarriage & Slide Locks Follow RestFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterAdjustable Feed Stop Micrometer StopTo set the micrometer stop Spindle Speed Manual FeedSetting Spindle Speed Setting Spindle Speed of 200 RPMConfiguration Examples 2000 RPM Power FeedSetting Spindle Speed of 2000 RPM To HighQuick-change Gearbox Feed Levers Power Feed ControlsSetting Power Feed Rate of 0.18mm/rev Setting Power Feed Rate57T End GearsStandard End Gear Configuration 24T 56T 44TTools Needed Qty Alternate ConfigurationConfiguring End Gears To configure the end gearsSetting Metric Thread Pitch ThreadingHeadstock Threading Controls Halfnut Lever Engaged Apron Threading ControlsThread Dial Feed Control LeverOdd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible ByChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI To use the coolant system on your lathe Coolant SystemSB1264-Collect Attachment AccessoriesSB1279-10 Pc. Precision 5-C Collet Set D1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8 SB1238-High Performance MT#3 Live CenterSB1245-MT#2 Bull Nose Center SB1365-Way Oil SB1251-Machinists Oak Tool BoxSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Changing Oil LubricationChecking Oil Level Adding OilDraining Oil & Flushing Reservoir Quick-Change GearboxApron Draining OilLongitudinal Leadscrew One-Shot OilerTailstock ball oilers Ball Oilers & Oil CupLubricating Handling & CareCoolant System Service HazardsFor proper disposal To change the coolant Adding FluidChanging Coolant Items Needed QtyTo prepare the lathe for storage Machine StorageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutTo adjust the brake and brake switch Brake & SwitchLocate the brake switch shown in Figure To replace the shear pin Leadscrew Shear Pin ReplacementShear pin bores aligned Gap Removal Gap Insert Removal & InstallationGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety InstructionsWiring Overview Component location index Component Location IndexTo Work Lamp, To Chuck Guard Micro Switch, Electrical Cabinet WiringElectrical box Electrical BoxSpindle Motor Coolant Pump Motor WiringSpindle Switches Control Panel WiringEnd Gear Cover Safety switch location Chuck Guard Switch Additional Component WiringHeadstock Cover Controls HeadstockHeadstock Controls Parts List Headstock Internal Gears Spline Shaft Headstock Internal Gears Parts ListPSS30M Headstock Transfer GearsGears 102 Gearbox Gears Parts ListGearbox Controls Partition Plate Gearbox Controls Parts ListApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List 610 Compound Rest & Tool Post721 Saddle Top ViewPRP28M Roll PIN 5 X Saddle Top View Parts ListGear Shaft Saddle Bottom View850 851 852 853 855 860 854 857 861 858 862 Micrometer Stop Dial IndicatorBed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Motor FAN Main Motor Parts ListStands & Panels Coolant Hose 3/8 X Cabinets & Panels Parts List1317 Tailstock Parts List 1450 1456 1457 1454 1455 1458 Steady Rest Follow RestContactor AB C09400 Electrical Cabinet & Control Panel1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Rear & Side Machine Labels Dial Indicator LabelPage Warranty #TS14496
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SB specifications

The Southbend 1368,SB is a versatile and robust commercial range designed for professional kitchens that demand high performance, reliability, and efficiency. This model is widely recognized for its solid construction and user-friendly features, making it a preferred choice among chefs and restaurant operators.

One of the standout features of the Southbend 1368,SB is its powerful burners. Equipped with six high-output burners, each producing 33,000 BTUs, this range delivers exceptional cooking power, allowing chefs to boil, sauté, and simmer with ease. The burners are designed with heavy-duty cast iron grates that not only provide durability but also ensure optimal heat distribution across the cooking surface, enhancing culinary results.

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Safety is also a significant consideration in the design of the Southbend 1368,SB. The range includes flame failure safety devices that automatically shut off the gas supply in case of a flame-out, providing peace of mind for operators during busy service times.

In summary, the Southbend 1368,SB is a powerful, versatile, and durable commercial range that brings together high-performance cooking capabilities and user-friendly features. With its robust burners, spacious oven, and heavy-duty construction, it is an ideal choice for any professional kitchen looking for reliability and efficiency in their cooking equipment.