Southbend SB owner manual Installing Tooling, To install tooling in the tailstock

Page 40

 

O P E R A T I O N

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

Installing Tooling

This tailstock uses a quill with an MT#5 taper that has a lock slot in the back of the bore that accepts tang arbors and drill bits (see Figures 39–40for examples).

Tang

Screw

End

Solid

End

Open

End

Solid

End

Figure 39. Types of tapered arbors and tooling.

Tang

However, other tooling without tangs, such as the four remaining tools shown in Figure 39, can still be used if the potential load will not exceed the strength of the tapered fit. For example, this includes smaller drill chucks, drill bits, and centers.

Note: If the tooling has an open hole in the end but is too short to be exposed in the drift slot for removal, then a screw can be threaded into the end of the tool to provide a solid surface for the quill pin to push against when the quill is retracted for tool removal. Otherwise, removal of such tooling may be difficult.

To install tooling in the tailstock:

1.With the tailstock locked in place, unlock the quill, then use the handwheel to extend it approximately 1".

2.Thoroughly clean and dry the tapered mating surfaces of the quill and the center, making sure that no lint or oil remains on the tapers.

Note: If the tapered tool shaft has a tang, align it with the slot in the back of the quill before seating it.

3.With a firm and quick motion, insert the tool into the quill. Check to see if it is firmly seated by attempting to twist it—a firmly seated tool will not twist.

4.Unlock the tailstock and move it until the tip of the tool is close to, but not touching, the workpiece, then re-lock the tailstock.

5.Start spindle rotation, unlock the quill, then turn the quill handwheel clockwise to feed the tool into the workpiece.

Figure 40. Example photos of inserting MT#5 tools

with tangs into the tailstock.

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Image 40
Contents Heavy 13 Gearhead Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Warranty Features About This MachineForeword CapabilitiesGeneral Identification IdentificationControls Components Master Power SwitchHeadstock Control Panel CarriageTailstock Safety Foot BrakeEnd Gears Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Things Youll Need Preparation OverviewTypical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsPre-Installed Not Shown Qty UnpackingInventory Main Inventory 1 Figure QtyBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingLubricating Lathe AssemblyBolting to Concrete Floors Power Connection To connect the power cord to the latheAdding Coolant To PlugTest Run To test run your machineFeed Range Lever NeutralSpindle Speed Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckRegistration Marks Chuck RemovalTo remove the chuck Jaw Chuck Scroll Chuck ClampingMounting Workpiece Faceplate Jaw tightening sequenceUsing Quill TailstockPositioning Tailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockOffsetting Tailstock Removing ToolingTo offset the tailstock Tools Needed QtyItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle centerline Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewMicrometer Stop Adjustable Feed StopTo set the micrometer stop Manual Feed Spindle SpeedSetting Spindle Speed of 200 RPM Setting Spindle SpeedConfiguration Examples Power Feed Setting Spindle Speed of 2000 RPMTo High 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/revEnd Gears Standard End Gear Configuration24T 56T 44T 57TAlternate Configuration Configuring End GearsTo configure the end gears Tools Needed QtyThreading Setting Metric Thread PitchHeadstock Threading Controls Apron Threading Controls Thread DialFeed Control Lever Halfnut Lever EngagedThread Dial Chart TPI Divisible ByEven TPI Not Divisible By Odd Numbered TPI⁄4 or 3⁄4 Fractional TPI Chip Drawer27⁄8 TPI Coolant System To use the coolant system on your latheAccessories SB1279-10 Pc. Precision 5-C Collet SetD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect AttachmentSB1238-High Performance MT#3 Live Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1245-MT#2 Bull Nose Center SB1251-Machinists Oak Tool Box SB1365-Way OilSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Checking Oil LevelAdding Oil Changing OilQuick-Change Gearbox ApronDraining Oil Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingHazards Coolant System ServiceFor proper disposal Adding Fluid Changing CoolantItems Needed Qty To change the coolantMachine Storage To prepare the lathe for storageCompound Rest Backlash AdjustmentCross Slide Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Half Nut Adjustment To adjust the V-beltsTo adjust the half nut BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

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