Southbend SB owner manual Power Feed, Setting Spindle Speed of 2000 RPM, To High

Page 53

 

O P E R A T I O N

 

For Machines Mfg. Since 5/11

13" Heavy 13® Gearhead Lathe

 

 

 

Setting Spindle Speed of 2000 RPM

1.Make sure the spindle is completely stopped and the spindle lever is in the OFF (middle) position.

2.Move the spindle range lever to the right so that the arrow on top of its hub points toward the H (high) label (see the illustrated in Figure 68).

Note: If necessary, use the chuck key to rock the spindle back-and-forth to help mesh the gears as you move the levers.

Power Feed

Both the carriage and cross slide have power feed capability when the carriage is engaged with the feed rod. The rate that these components move (feed rate) is controlled by the headstock and quick-change gearbox lever positions, and the end gear configuration.

Feed rate and spindle speed must be considered together. Keep in mind that the feed rate is expressed in the amount of travel per revolution of the spindle. The sources you use to determine the optimum spindle speed for an operation will also provide the optimal feed rate to use with that spindle speed.

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Spindle Range

Lever Set

to HIGH

Spindle Speed Lever Set to

2000 RPM

Often, the experienced machinist will use the feeds and speeds given in their reference charts or web calculators as a starting point, then make minor adjustments to the feed rate (and sometimes spindle speed) to achieve the best results.

Figure 68. Setting the spindle speed to 2000 RPM.

3.Move the spindle speed lever so that the 2000 on its hub is also pointing at the H label.

Note: You will hear a distinctive click when the spindle speed lever is in the correct position.

The lathe is now set for a spindle speed of 2000 RPM.

The carriage can alternately be driven by the leadscrew for threading operations. However, this section only covers the use of the power feed option for the carriage and cross slide components for non-threading operations. To learn how to power the carriage for threading operations, refer to Threading on Page 56.

Operating the lathe at spindle speeds higher than 350 RPM when the high (H) gearbox range is selected could result in gearbox damage. Always use spindle speeds of

350 RPM or lower when using the high (H) gearbox range.

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Contents Heavy 13 Gearhead Lathe Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Warranty About This Machine FeaturesForeword CapabilitiesIdentification General IdentificationHeadstock Master Power SwitchControls Components Carriage Control PanelEnd Gears Safety Foot BrakeTailstock Product Specifications Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Availability Power Supply RequirementsFull-Load Current Rating Circuit RequirementsExtension Cords Grounding RequirementsUnpacking Pre-Installed Not Shown QtyInventory Main Inventory 1 Figure QtyBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the lathe Lifting & MovingLeveling Leveling & MountingBolting to Concrete Floors AssemblyLubricating Lathe To connect the power cord to the lathe Power ConnectionAdding Coolant To PlugTo test run your machine Test RunNeutral Feed Range LeverSpindle Speed Lever Set toFeed Control Lever Disengaged Halfnut CarriageE P a R a T I O N Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In To perform the spindle break-inOperation Overview Chuck & Faceplate Mounting Installation & Removal DevicesTo install the chuck Chuck InstallationTo remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Jaw tightening sequence FaceplateTailstock Using QuillPositioning Tailstock To mount a non-concentric workpiece to the faceplateTo install tooling in the tailstock Installing ToolingRemoving Tooling Offsetting TailstockTo offset the tailstock Tools Needed QtyTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in TailstockMounting Workpiece Between Centers Removing Center from TailstockSteady Rest To install and use the steady restCarriage & Slide Locks Follow RestTo install a tool in the tool post Installing ToolCompound Rest Four-Way Tool PostTo align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop Spindle Speed Manual FeedConfiguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM Setting Spindle Speed of 2000 RPM Power FeedTo High 2000 RPMQuick-change Gearbox Feed Levers Power Feed ControlsSetting Power Feed Rate of 0.18mm/rev Setting Power Feed RateStandard End Gear Configuration End Gears24T 56T 44T 57TConfiguring End Gears Alternate ConfigurationTo configure the end gears Tools Needed QtyHeadstock Threading Controls Setting Metric Thread PitchThreading Thread Dial Apron Threading ControlsFeed Control Lever Halfnut Lever EngagedTPI Divisible By Thread Dial ChartEven TPI Not Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI To use the coolant system on your lathe Coolant SystemSB1279-10 Pc. Precision 5-C Collet Set AccessoriesD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect AttachmentSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Checking Oil Level LubricationAdding Oil Changing OilApron Quick-Change GearboxDraining Oil Draining Oil & Flushing ReservoirLongitudinal Leadscrew One-Shot OilerTailstock ball oilers Ball Oilers & Oil CupLubricating Handling & CareFor proper disposal Coolant System ServiceHazards Changing Coolant Adding FluidItems Needed Qty To change the coolantTo prepare the lathe for storage Machine StorageCross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the V-belts Half Nut AdjustmentTo adjust the half nut BeltsTo adjust the brake and brake switch Brake & SwitchLocate the brake switch shown in Figure To replace the shear pin Leadscrew Shear Pin ReplacementShear pin bores aligned Gap Removal Gap Insert Removal & InstallationGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety InstructionsWiring Overview Component location index Component Location IndexTo Work Lamp, To Chuck Guard Micro Switch, Electrical Cabinet WiringElectrical box Electrical BoxSpindle Motor Coolant Pump Motor WiringSpindle Switches Control Panel WiringEnd Gear Cover Safety switch location Chuck Guard Switch Additional Component WiringHeadstock Cover Controls HeadstockHeadstock Controls Parts List Headstock Internal Gears Spline Shaft Headstock Internal Gears Parts ListPSS30M Headstock Transfer GearsGears 102 Gearbox Gears Parts ListGearbox Controls Partition Plate Gearbox Controls Parts ListApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List 610 Compound Rest & Tool Post721 Saddle Top ViewPRP28M Roll PIN 5 X Saddle Top View Parts ListGear Shaft Saddle Bottom View850 851 852 853 855 860 854 857 861 858 862 Micrometer Stop Dial IndicatorBed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Motor FAN Main Motor Parts ListStands & Panels Coolant Hose 3/8 X Cabinets & Panels Parts List1317 Tailstock Parts List 1450 1456 1457 1454 1455 1458 Steady Rest Follow RestContactor AB C09400 Electrical Cabinet & Control Panel1553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Rear & Side Machine Labels Dial Indicator LabelPage Warranty #TS14496
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SB specifications

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