Southbend SB owner manual Chuck Removal, Registration Marks, To remove the chuck

Page 36

 

O P E R A T I O N

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

7.Verify that the chuck fits the spindle properly by checking for any gaps between the mating surfaces.

If there are no gaps, proceed to Step 8.

If there is a gap, remove the chuck, re- clean the mating surfaces carefully, and re-install. If the problem persists, contact our Tech Support.

8.Verify that the chuck/spindle tapers are seated firmly together by removing the chuck, per the Chuck Removal instructions, and pay close attention to how easily the tapers release.

If it was necessary to bump the chuck or use a mallet to release the tapers, then they are seating together properly.

If the tapers released easily with little intervention, they are not seated together firmly as required. Remove the chuck, re- clean the mating surfaces carefully, and re-install. If the problem persists, contact our Tech Support.

Registration Marks

Lightly stamp registration marks across the mating seams of chuck components. These marks will help you re-install the chuck in the same position after removal, which ensures consistent chuck balance and turning results, and allows the same camlocks and studs to operate together for consistent locking and unlocking.

Camlock

Spindle & Chuck

Registration Marks

Spindle

Chuck

 

 

Halves

Marks

2-Piece

for Chuck

Direct Mount

Reassembly

Camlock Chuck

 

Figure 32. Registration mark locations.

Chuck Removal

To remove the chuck:

1.DISCONNECT LATHE FROM POWER!

2.Use an appropriate lifting, support, or protective device to protect the ways and support the chuck (refer to Installation & Removal Devices on Page 32).

3.Loosen the camlocks by turning the key counterclockwise until each of the cam lines are aligned with its corresponding spindle mark (see Figure 33).

Cam line aligned with spindle mark

Figure 33. Camlock is fully loosened when the cam

line is aligned with the spindle mark.

Tip: Camlocks can become very tight. A cheater pipe may be used as a last resort to add leverage when loosening. After loosening, you may need to wiggle the chuck key in the camlock to fully disengage the stud.

4.Using a dead blow hammer or other soft mallet, lightly tap around the outer circumference of the chuck body to loosen it from the spindle.

5.Remove the chuck from the spindle, using a light rocking motion to carefully slide the studs out of the cam holes.

If the chuck does not immediately come off, rotate it approximately 60° and tap it again. Make sure all the marks on the cams and spindle are in proper alignment for removal.

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Contents Heavy 13 Gearhead Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Warranty Features About This MachineForeword CapabilitiesGeneral Identification IdentificationMaster Power Switch Controls ComponentsHeadstock Control Panel CarriageSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsPre-Installed Not Shown Qty UnpackingInventory Main Inventory 1 Figure QtyCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingAssembly Lubricating LatheBolting to Concrete Floors Power Connection To connect the power cord to the latheAdding Coolant To PlugTest Run To test run your machineFeed Range Lever NeutralSpindle Speed Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Faceplate Jaw tightening sequenceUsing Quill TailstockPositioning Tailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockOffsetting Tailstock Removing ToolingTo offset the tailstock Tools Needed QtyAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewAdjustable Feed Stop Micrometer StopTo set the micrometer stop Manual Feed Spindle SpeedSetting Spindle Speed Setting Spindle Speed of 200 RPMConfiguration Examples Power Feed Setting Spindle Speed of 2000 RPMTo High 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/revEnd Gears Standard End Gear Configuration24T 56T 44T 57TAlternate Configuration Configuring End GearsTo configure the end gears Tools Needed QtySetting Metric Thread Pitch ThreadingHeadstock Threading Controls Apron Threading Controls Thread DialFeed Control Lever Halfnut Lever EngagedThread Dial Chart TPI Divisible ByEven TPI Not Divisible By Odd Numbered TPIChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI Coolant System To use the coolant system on your latheAccessories SB1279-10 Pc. Precision 5-C Collet SetD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect AttachmentKeyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8 SB1238-High Performance MT#3 Live CenterSB1245-MT#2 Bull Nose Center SB1365-Way Oil SB1251-Machinists Oak Tool BoxSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Checking Oil LevelAdding Oil Changing OilQuick-Change Gearbox ApronDraining Oil Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingCoolant System Service HazardsFor proper disposal Adding Fluid Changing CoolantItems Needed Qty To change the coolantMachine Storage To prepare the lathe for storageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Half Nut Adjustment To adjust the V-beltsTo adjust the half nut BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

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