Southbend SB owner manual Coolant System, To use the coolant system on your lathe

Page 62

 

O P E R A T I O N

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

Coolant System

When the coolant pump is turned ON, the fluid is delivered through the nozzle attached to the carriage. The flow is controlled by the valve lever at the base of the nozzle (see Figure 87).

Valve

Lever

Coolant

Pump

Switch

Figure 87. Coolant flow controls.

Always use high quality coolant and follow the manufacturer's instructions for diluting. The quick reference table shown in Figure 88 can help you select the appropriate fluid.

Refer to Coolant System Service on Page 71 for detailed instructions on how to add or change fluid. Check the coolant regularly and promptly change it when it becomes overly dirty or rancid, or as recommended by the fluid manufacturer.

BIOLOGICAL & POISON

HAZARD!

Use the correct personal protection equipment when handling coolant. Follow federal, state, and fluid manufacturer requirements for proper disposal.

Running the pump without adequate fluid in the coolant tank may permanently damage it, which will not be covered under warranty.

To use the coolant system on your lathe:

1.Make sure the coolant tank is properly serviced and filled with the appropriate fluid, and that you are wearing the necessary personal protection equipment.

2.Position the coolant nozzle for your operation.

3.Use the coolant pump switch on the control panel to turn the pump ON.

4.Adjust the flow of coolant by using the valve lever near the base of the nozzle hose.

Important: Promptly clean any splashed fluid from the floor to avoid a slipping hazard.

 

Workpiece

Dry

Water

Synthetic

Sulferized

Mineral

 

 

Soluble Oil

Coolants

Oil

OIl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum

 

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Brass

X

X

X

 

 

 

 

Bronze

X

X

X

 

X

 

 

 

 

 

 

 

 

 

Cast iron

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Carbon Steel

 

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Alloy Metals

 

X

X

X

X

 

Stainless Steel

 

X

X

X

X

 

 

 

 

 

 

 

 

General Note: Coolants are used for heavy-duty lathe operations and production turning. Oil-water emulsions and synthetic cutting fluids are the most common for typical lathe operations. Sulferized oils often are used for threading. For small projects, spot lubrications can be done with an oil can or brush, or omitted completely.

Figure 88. Coolant selection table.

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Contents Heavy 13 Gearhead Lathe Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Warranty Foreword FeaturesAbout This Machine CapabilitiesGeneral Identification IdentificationHeadstock Master Power SwitchControls Components Control Panel CarriageEnd Gears Safety Foot BrakeTailstock Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Full-Load Current Rating Power Supply RequirementsAvailability Circuit RequirementsGrounding Requirements Extension CordsInventory Pre-Installed Not Shown QtyUnpacking Main Inventory 1 Figure QtyBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingBolting to Concrete Floors AssemblyLubricating Lathe Adding Coolant Power ConnectionTo connect the power cord to the lathe To PlugTest Run To test run your machineSpindle Speed Feed Range LeverNeutral Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckTo remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Faceplate Jaw tightening sequencePositioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockTo offset the tailstock Offsetting TailstockRemoving Tooling Tools Needed QtyTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Centers Dead CentersRemoving Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool PostCenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop Manual Feed Spindle SpeedConfiguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM To High Power FeedSetting Spindle Speed of 2000 RPM 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/rev24T 56T 44T End GearsStandard End Gear Configuration 57TTo configure the end gears Alternate ConfigurationConfiguring End Gears Tools Needed QtyHeadstock Threading Controls Setting Metric Thread PitchThreading Feed Control Lever Apron Threading ControlsThread Dial Halfnut Lever EngagedEven TPI Not Divisible By Thread Dial ChartTPI Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI Coolant System To use the coolant system on your latheD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1264-Collect AttachmentSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Adding Oil LubricationChecking Oil Level Changing OilDraining Oil Quick-Change GearboxApron Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingFor proper disposal Coolant System ServiceHazards Items Needed Qty Adding FluidChanging Coolant To change the coolantMachine Storage To prepare the lathe for storageCross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the half nut Half Nut AdjustmentTo adjust the V-belts BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

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