Southbend SB owner manual Gap Insert Removal & Installation, Gap Removal

Page 84

 

S E R V I C E

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

10.Return the retaining ring against the shroud washer and position the retaining ring ears over the shear pin head, as shown in Figure 134. This will prevent the shear pin from falling out if the shroud washer should rotate during operation.

Figure 134. Retaining ring positioned with ears in

front of pin access groove.

Tools Needed:

Qty

Hex Wrenches 6mm

.............................................. 1

Hex Wrench 8mm

1

Wrench 17mm

1

Dead Blow Hammer

.............................................. 1

Gap Removal

1.Remove the four gap-bed cap screws, shown in Figure 136.

Dowel Pin

Jack Nut

Gap-Bed

Cap Screw

Way End

Cap Screw

Figure 136. Fasteners holding gap in place.

Gap Insert Removal & Installation

The gap insert directly under the spindle (see Figure 135) can be removed to create additional space for turning large diameter parts.

The gap insert was installed, then ground flush with the bed at the factory to ensure a precision fit and alignment. Therefore, if the gap insert is removed, it may be difficult to re-install with the same degree of accuracy.

Gap Insert

Figure 135. Gap insert.

2.Remove the two way-end cap screws.

3.Tighten the two dowel-pin jack nuts until the pins are pulled free from the gap insert.

4.Tap the outside of the gap insert with a dead blow hammer to loosen it, then remove it.

-82-

Image 84
Contents Heavy 13 Gearhead Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Warranty Features About This MachineForeword CapabilitiesGeneral Identification IdentificationMaster Power Switch Controls ComponentsHeadstock Control Panel CarriageSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsPre-Installed Not Shown Qty UnpackingInventory Main Inventory 1 Figure QtyCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingAssembly Lubricating LatheBolting to Concrete Floors Power Connection To connect the power cord to the latheAdding Coolant To PlugTest Run To test run your machineFeed Range Lever NeutralSpindle Speed Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Faceplate Jaw tightening sequenceUsing Quill TailstockPositioning Tailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockOffsetting Tailstock Removing ToolingTo offset the tailstock Tools Needed QtyAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewAdjustable Feed Stop Micrometer StopTo set the micrometer stop Manual Feed Spindle SpeedSetting Spindle Speed Setting Spindle Speed of 200 RPMConfiguration Examples Power Feed Setting Spindle Speed of 2000 RPMTo High 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/revEnd Gears Standard End Gear Configuration24T 56T 44T 57TAlternate Configuration Configuring End GearsTo configure the end gears Tools Needed QtySetting Metric Thread Pitch ThreadingHeadstock Threading Controls Apron Threading Controls Thread DialFeed Control Lever Halfnut Lever EngagedThread Dial Chart TPI Divisible ByEven TPI Not Divisible By Odd Numbered TPIChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI Coolant System To use the coolant system on your latheAccessories SB1279-10 Pc. Precision 5-C Collet SetD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect AttachmentKeyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8 SB1238-High Performance MT#3 Live CenterSB1245-MT#2 Bull Nose Center SB1365-Way Oil SB1251-Machinists Oak Tool BoxSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Checking Oil LevelAdding Oil Changing OilQuick-Change Gearbox ApronDraining Oil Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingCoolant System Service HazardsFor proper disposal Adding Fluid Changing CoolantItems Needed Qty To change the coolantMachine Storage To prepare the lathe for storageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Half Nut Adjustment To adjust the V-beltsTo adjust the half nut BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
Related manuals
Manual 28 pages 38.88 Kb

SB specifications

The Southbend 1368,SB is a versatile and robust commercial range designed for professional kitchens that demand high performance, reliability, and efficiency. This model is widely recognized for its solid construction and user-friendly features, making it a preferred choice among chefs and restaurant operators.

One of the standout features of the Southbend 1368,SB is its powerful burners. Equipped with six high-output burners, each producing 33,000 BTUs, this range delivers exceptional cooking power, allowing chefs to boil, sauté, and simmer with ease. The burners are designed with heavy-duty cast iron grates that not only provide durability but also ensure optimal heat distribution across the cooking surface, enhancing culinary results.

The range also includes a spacious oven with a capacity of 40,000 BTUs, which is perfect for baking, roasting, and broiling various dishes. The oven features a thermostat that allows for precise temperature control, ensuring that dishes are cooked to perfection every time. Additionally, the oven's interior is made from stainless steel, which offers excellent heat retention and is easy to clean.

Another notable characteristic of the Southbend 1368,SB is its construction. Built with a heavy-duty stainless steel exterior, this range is not only aesthetically pleasing but also resistant to corrosion and wear. The front, sides, and top are all designed for durability, making it suitable for high-traffic kitchen environments.

In terms of technological advancements, the Southbend 1368,SB is equipped with modular components that can be easily customized to meet specific cooking needs. This flexibility allows operators to configure the range for various cooking tasks, accommodating everything from grilling to frying.

Safety is also a significant consideration in the design of the Southbend 1368,SB. The range includes flame failure safety devices that automatically shut off the gas supply in case of a flame-out, providing peace of mind for operators during busy service times.

In summary, the Southbend 1368,SB is a powerful, versatile, and durable commercial range that brings together high-performance cooking capabilities and user-friendly features. With its robust burners, spacious oven, and heavy-duty construction, it is an ideal choice for any professional kitchen looking for reliability and efficiency in their cooking equipment.