Southbend SB Spindle Break-In, Recommended Adjustments, To perform the spindle break-in

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P R E P A R A T I O N

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

Spindle Break-In

Before subjecting the lathe to full loads, it is essential to complete the spindle break-in process as described below. This will ensure the best results and maximum life of the precision components inside the lathe.

The break-in procedure must be performed in succession with the Test Run procedure described in this manual, because many of the test run steps prepare the lathe controls for the break-in process.

Important: Do not perform the break-in procedure independently from the Test Run section—serious damage could occur to the lathe if the controls are set differently than instructed in that section.

Do not leave the lathe unattended during the Spindle Break-In procedure. If your attention is needed elsewhere during this procedure, stop the lathe and restart the procedure later from the beginning.

To perform the spindle break-in:

1.Successfully complete the Test Run procedure beginning on Page 26.

2.Using the spindle speed levers to set the spindle speed, run the lathe for 10 minutes at each of the spindle speeds starting with the lowest speed.

Note: If necessary, refer to Setting Spindle Speed on Page 50 for detailed instructions.

3.Use the foot brake to stop spindle rotation, set the spindle speed at 2000 RPM, then use the spindle lever to reverse the spindle rotation and run the lathe for 10 minutes.

4.Use the foot brake to stop spindle rotation, then run the lathe at 200 RPM for 10 minutes with the gearbox range lever on the headstock in the L (low) position, and then run the lathe another 10 minutes with the lever in the H (high) position.

5.While the oil is still warm and any metal particles are still suspended in the oil, change the headstock and gearbox oil (refer to Lubrication beginning on Page 66 for detailed instructions).

6.Check the V-belt tension, and if necessary, re-tension them (refer to V-Beltson Page 77 for detailed instructions).

Congratulations! The spindle break-in is complete.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found on the pages referenced below.

Factory adjustments that should be verified:

ss 4AILSTOCKSALIGNMENT Page 40).

ss#OMPOUND AND CROSS SLIDE BACKLASHS adjustment (Page 74).

ss 'IBIADJUSTMENTSUPage 75).

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Contents Heavy 13 Gearhead Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Warranty Features About This MachineForeword CapabilitiesGeneral Identification IdentificationHeadstock Master Power SwitchControls Components Control Panel CarriageEnd Gears Safety Foot BrakeTailstock Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Power Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsPre-Installed Not Shown Qty UnpackingInventory Main Inventory 1 Figure QtyBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingBolting to Concrete Floors AssemblyLubricating Lathe Power Connection To connect the power cord to the latheAdding Coolant To PlugTest Run To test run your machineFeed Range Lever NeutralSpindle Speed Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckTo remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Faceplate Jaw tightening sequenceUsing Quill TailstockPositioning Tailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockOffsetting Tailstock Removing ToolingTo offset the tailstock Tools Needed QtyTo align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Centers Dead CentersLive Centers Mounting Dead Center in SpindleRemoving Center from Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewTo set the micrometer stop Adjustable Feed StopMicrometer Stop Manual Feed Spindle SpeedConfiguration Examples Setting Spindle SpeedSetting Spindle Speed of 200 RPM Power Feed Setting Spindle Speed of 2000 RPMTo High 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/revEnd Gears Standard End Gear Configuration24T 56T 44T 57TAlternate Configuration Configuring End GearsTo configure the end gears Tools Needed QtyHeadstock Threading Controls Setting Metric Thread PitchThreading Apron Threading Controls Thread DialFeed Control Lever Halfnut Lever EngagedThread Dial Chart TPI Divisible ByEven TPI Not Divisible By Odd Numbered TPI27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI Coolant System To use the coolant system on your latheAccessories SB1279-10 Pc. Precision 5-C Collet SetD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 SB1264-Collect AttachmentSB1245-MT#2 Bull Nose Center Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1238-High Performance MT#3 Live Center SB1282-High Performance MT#3 Live Center Set SB1365-Way OilSB1251-Machinists Oak Tool Box Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Checking Oil LevelAdding Oil Changing OilQuick-Change Gearbox ApronDraining Oil Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingFor proper disposal Coolant System ServiceHazards Adding Fluid Changing CoolantItems Needed Qty To change the coolantMachine Storage To prepare the lathe for storageCross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp Half Nut Adjustment To adjust the V-beltsTo adjust the half nut BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

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