Southbend SB owner manual Maintenance Schedule

Page 66

 

M A I N T E N A N C E

 

13" Heavy 13® Gearhead Lathe

For Machines Mfg. Since 5/11

 

 

 

Maintenance Schedule

!

Always disconnect power

to the machine before

 

performing maintenance.

 

Failure to do this may result

 

in electrocution or accidental

 

startup injury.

For optimum performance from this machine, this maintenance schedule must be strictly followed. We strongly recommend all operators make a habit of following the daily maintenance procedures. Use the chart provided on Page 65 to ensure this is done.

Ongoing

The condition of machine components should be carefully observed at all times to minimize the risk of injury or machine damage. If any of the conditions below are observed, stop the lathe immediately, disconnect power, and correct the condition before resuming operations:

ss ,OOSEOMOUNTING BOLTS ORIFASTENERS

ss7ORN RFRAYED FCRACKED OR DAMAGEDAWIRES ss 'UARDS REMOVED

ss 34/0 BUTTONBNOTTWORKING CORRECTLYWOR NOT requiring you to reset it before starting the machine again.

ss !!REDUCTIONUIN BRAKING SPEED ORBEFFICIENCY ss /ILILEVELLNOTVVISIBLENIN THE SIGHT GLASSES ss #OOLANTLNOTNFLOWINGOOUT

ss Damaged or malfunctioning components.

Daily, Before Operations

ss#HECKADDKHEADSTOCK OILEPage 66). ss #HECKADDKGEARBOXDOILGPage 67). ss #HECKADDKAPRONDOIL Page 67).

ss #HECKADDKCOOLANTDPage 71). ss ,UBRICATEITHEAWAYS Page 68).

ss !DDDOIL TO THE BALLOOILERS Page 69).

ss #LEANLUBRICATEUTHERLEADSCREWEPage 68). ss $ISENGAGENTHEAFEED SELECTION LEVER ON THEE apron (to prevent crashes upon startup).

ss %NSURE CARRIAGECLOCK BOLTAIS LOOSE

Daily, After Operations

ss$EPRESSR34/0 BUTTON4AND0SHUT OFF the master power switch (to prevent accidental startup).

ss6ACUUMCLEAN ALL CHIPS AND SWARF FROMHBED slides, and chip drawer.

ss7IPE DOWN ALLOUNPAINTEDLOR MACHINEDA surfaces with an oiled rag.

Monthly

ss$RAINAANDNCLEANNTHE COOLANTATANK TTHEN ADD new fluid (Page 71).

Annually

ss#HANGE THE HEADSTOCK OIL Page 66). ss #HANGE THE APRON OIL Page 67).

ss #HANGE THE GEARBOX OIL Page 67). ss ,UBRICATEIENDAGEARS Page 70). ss #HECKLEVELBEDWAY Page 23).

Cleaning & Protecting

Regular cleaning is one of the most important steps in taking care of this lathe. We recommend that the cleaning routine be planned into the workflow schedule, so that adequate time is set aside to do the job right.

Typically, the easiest way to clean swarf from the bed ways and chip drawer is to use a wet/dry shop vacuum that is dedicated for this purpose. The small chips left over after vacuuming can be wiped up with a slightly oiled rag. Avoid using compressed air to blow off chips, as it may drive them deeper into moving surfaces and could cause sharp chips to fly into your face or hands.

Besides the ways, all other unpainted and machined surfaces should be wiped down daily to keep them rust-free and in top condition. This includes any surface that is vulnerable to rust if left unprotected (especially any parts that are exposed to water-soluble coolant). Typically,

a thin film of oil is all that is necessary for protection.

-64-

Image 66
Contents Heavy 13 Gearhead Lathe Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Warranty Foreword FeaturesAbout This Machine CapabilitiesGeneral Identification IdentificationMaster Power Switch Controls ComponentsHeadstock Control Panel CarriageSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Full-Load Current Rating Power Supply RequirementsAvailability Circuit RequirementsGrounding Requirements Extension CordsInventory Pre-Installed Not Shown QtyUnpacking Main Inventory 1 Figure QtyCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the latheLeveling & Mounting LevelingAssembly Lubricating LatheBolting to Concrete Floors Adding Coolant Power ConnectionTo connect the power cord to the lathe To PlugTest Run To test run your machineSpindle Speed Feed Range LeverNeutral Lever Set toCarriage Feed Control Lever Disengaged HalfnutE P a R a T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified To perform the spindle break-inOperation Overview Installation & Removal Devices Chuck & Faceplate MountingChuck Installation To install the chuckChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Faceplate Jaw tightening sequencePositioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplateInstalling Tooling To install tooling in the tailstockTo offset the tailstock Offsetting TailstockRemoving Tooling Tools Needed QtyAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Centers Dead CentersRemoving Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in TailstockRemoving Center from Tailstock Mounting Workpiece Between CentersTo install and use the steady rest Steady RestFollow Rest Carriage & Slide LocksCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool PostCenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewAdjustable Feed Stop Micrometer StopTo set the micrometer stop Manual Feed Spindle SpeedSetting Spindle Speed Setting Spindle Speed of 200 RPMConfiguration Examples To High Power FeedSetting Spindle Speed of 2000 RPM 2000 RPMPower Feed Controls Quick-change Gearbox Feed LeversSetting Power Feed Rate Setting Power Feed Rate of 0.18mm/rev24T 56T 44T End GearsStandard End Gear Configuration 57TTo configure the end gears Alternate ConfigurationConfiguring End Gears Tools Needed QtySetting Metric Thread Pitch ThreadingHeadstock Threading Controls Feed Control Lever Apron Threading ControlsThread Dial Halfnut Lever EngagedEven TPI Not Divisible By Thread Dial ChartTPI Divisible By Odd Numbered TPIChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI Coolant System To use the coolant system on your latheD1-5 Back Plates SB1397-61⁄4 SB1399-81⁄4 SB1401-101⁄2 AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1264-Collect AttachmentKeyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8 SB1238-High Performance MT#3 Live CenterSB1245-MT#2 Bull Nose Center SB1365-Way Oil SB1251-Machinists Oak Tool BoxSB1282-High Performance MT#3 Live Center Set Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Adding Oil LubricationChecking Oil Level Changing OilDraining Oil Quick-Change GearboxApron Draining Oil & Flushing ReservoirOne-Shot Oiler Longitudinal LeadscrewBall Oilers & Oil Cup Tailstock ball oilersHandling & Care LubricatingCoolant System Service HazardsFor proper disposal Items Needed Qty Adding FluidChanging Coolant To change the coolantMachine Storage To prepare the lathe for storageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp To adjust the half nut Half Nut AdjustmentTo adjust the V-belts BeltsBrake & Switch To adjust the brake and brake switchLocate the brake switch shown in Figure Leadscrew Shear Pin Replacement To replace the shear pinShear pin bores aligned Gap Insert Removal & Installation Gap RemovalGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview Component Location Index Component location indexElectrical Cabinet Wiring To Work Lamp, To Chuck Guard Micro Switch,Electrical Box Electrical boxCoolant Pump Motor Wiring Spindle MotorControl Panel Wiring Spindle SwitchesAdditional Component Wiring End Gear Cover Safety switch location Chuck Guard SwitchHeadstock Cover Headstock ControlsHeadstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Spline ShaftHeadstock Transfer Gears PSS30MGears Gearbox Gears Parts List 102Gearbox Controls Gearbox Controls Parts List Partition PlateApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post 610Saddle Top View 721Saddle Top View Parts List PRP28M Roll PIN 5 XSaddle Bottom View Gear ShaftMicrometer Stop Dial Indicator 850 851 852 853 855 860 854 857 861 858 862Bed & Shafts Bed & Shafts Parts List 1005 10141004 1003 1002 Main Motor Main Motor Parts List Motor FANStands & Panels Cabinets & Panels Parts List Coolant Hose 3/8 X1317 Tailstock Parts List Steady Rest Follow Rest 1450 1456 1457 1454 1455 1458Electrical Cabinet & Control Panel Contactor AB C094001553-1 1554 1555 1552 1553-2 1556 Front Machine Labels Dial Indicator Label Rear & Side Machine LabelsPage Warranty #TS14496
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SB specifications

The Southbend 1368,SB is a versatile and robust commercial range designed for professional kitchens that demand high performance, reliability, and efficiency. This model is widely recognized for its solid construction and user-friendly features, making it a preferred choice among chefs and restaurant operators.

One of the standout features of the Southbend 1368,SB is its powerful burners. Equipped with six high-output burners, each producing 33,000 BTUs, this range delivers exceptional cooking power, allowing chefs to boil, sauté, and simmer with ease. The burners are designed with heavy-duty cast iron grates that not only provide durability but also ensure optimal heat distribution across the cooking surface, enhancing culinary results.

The range also includes a spacious oven with a capacity of 40,000 BTUs, which is perfect for baking, roasting, and broiling various dishes. The oven features a thermostat that allows for precise temperature control, ensuring that dishes are cooked to perfection every time. Additionally, the oven's interior is made from stainless steel, which offers excellent heat retention and is easy to clean.

Another notable characteristic of the Southbend 1368,SB is its construction. Built with a heavy-duty stainless steel exterior, this range is not only aesthetically pleasing but also resistant to corrosion and wear. The front, sides, and top are all designed for durability, making it suitable for high-traffic kitchen environments.

In terms of technological advancements, the Southbend 1368,SB is equipped with modular components that can be easily customized to meet specific cooking needs. This flexibility allows operators to configure the range for various cooking tasks, accommodating everything from grilling to frying.

Safety is also a significant consideration in the design of the Southbend 1368,SB. The range includes flame failure safety devices that automatically shut off the gas supply in case of a flame-out, providing peace of mind for operators during busy service times.

In summary, the Southbend 1368,SB is a powerful, versatile, and durable commercial range that brings together high-performance cooking capabilities and user-friendly features. With its robust burners, spacious oven, and heavy-duty construction, it is an ideal choice for any professional kitchen looking for reliability and efficiency in their cooking equipment.