Grizzly G4015Z owner manual Clean Up, Site Considerations

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Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser, like Grizzly’s G7895 Citrus Engine Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the prod- uct you choose for clean up.

Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these p r o d u c t s a r e u s e d . Serious personal injury may occur.

Do not smoke while using solvents. A risk of explo- sion or fire exists and may result in serious personal injury.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest- ed. Always work in well- ventilated areas far from potential ignition sources when dealing with sol- vents. Use care when dis- posing of waste rags and towels to be sure they do not create fire or environ- mental hazards.

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Site Considerations

FLOOR AND WORKBENCH LOAD

Your Model G4015Z represents a large weight load in a 18" x 3634" footprint. Most commercial or garage shop floors should be sufficient to carry the weight. Before moving the Lathe/Mill onto a residential floor, inspect it carefully to determine that it will be sufficient to carry the load of the machine, the device for moving it and its opera- tors. If you question the strength of your floor, you should consider having it inspected for possible reinforcement. The workbench the machine rests on should be strong and stable enough to hold the weight of the machine and the workpiece to be turned.

WORKING CLEARANCES

Working clearances can be thought of as the dis- tances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the rel- ative position of each machine to one another for efficient material handling.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be locat- ed near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjust- ing or operating equipment.

G4015Z Lathe/Mill

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Contents Model G4015Z Combination LATHE/MILL Page Table Of Contents Safety Safety Instructions For Power ToolsAMP Rating Additional Safety Instructions For Lathe/Mills Never Leave a Chuck KEY in the Drill Chuck or Lathe ChuckCircuit Requirements 110V Operation Extension CordsGrounding Typical 110V plug and outlet G4015Z Lathe/Mill Introduction CommentaryUnpacking Piece InventoryLifting Machine Use only these lifting points G4015Z Lathe/MillClean Up Site ConsiderationsIdentification Machine TermsAssembly & Setup HandwheelHand Crank Lathe Chuck Place roll pin in hole and tap with hammerLathe Chuck Removal Please see FigureTo install a chuck If the chuck is still tight on the spindleDead Center Using a center to check tool bit height G4015 Lathe/Mill Tool PostDrill Chuck Drill Chuck RemovalUnplug the machine Drill Press Mounting Lathe MountingMachine Vise Sliding the tool post offLathe Controls Lathe SpeedsExample To change belt position Unplug the machineFeed Selection Feed Lever Never move the feed rate lever while machine is runningHalf Nut Carriage Controls Carriage LockTailstock Controls Drill Press Controls Quill Lock Lever Fine Down FeedAdjustments GibsHead Stock This bolt locks the apron in placeTailstock Bar stock mounted on centers G4015Z Lathe/MillTailstock offset adjustment screw G4015Z Lathe/Mill Operations Control PanelTest Run Before starting the machineReading the Charts Feed RatesSelection Changing Gears Swing gears in lower positionFlats on bushing align with slot Tooth gear installed at a G4015 Lathe/Mill Inch Threading127 tooth combination gear Metric Threading Gear D is turned so hub is on outside G4015 Lathe/MillMaintenance LubricationBearing Preload Tailstock oiling pointsClosure Machine Data Sheet Your Notes 856 852 857 880 Link Board 872 871 601 606 Clutch 127 119 Motor 142 Body 218 223 305 304 301 222 214 216 Draw BAR G4015 Lathe/Mill Locking HUB 547 Lock HUB Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC