Grizzly G4015Z owner manual Changing Gears, Swing gears in lower position

Page 36

Changing Gears

Changing gears on the Model G4015Z is straight forward. Refer to the label found inside of the Lower Belt Guard for proper gear selection while following the example below. We will be changing the gears to those that would be used to set the machine for a 0.002" per revolution feed rate. These instructions assume that all of the gears need to be changed. The number of teeth are stamped on each gear. To begin:

1.Unplug the machine.

2.Remove the nuts on the end of the shafts for gears A and D.

3.Loosen the cap screw at the bottom of the gear support arm and allow the arm to rotate downward as in Figure 39.

4.Remove the cap screw in the middle of the combination gear B/C. This will allow removal of the gears and bushing supporting them. A tee-nut will remain in the gear sup- port arm as in Figure 40.

5.Remove gears A and D.

Figure 39. Swing gears in lower position.

Figure 40. Gear support arm with tee-nut.

6.Replace the gears in positions A and D with 24 and 120 tooth gears, respectively.

7.Insert the bushing into the 60/100 tooth com- bination gear from the side that has 60 teeth. Align the flats of the bushing to the slot in the

NOTICE

Make sure the gears mesh properly before oper- ating the machine. The gears are properly meshed when the teeth between 2 gears are fully engaged. Damage to the gears will occur if adjustments are not correct.

-34-

G4015 Lathe/Mill

Image 36
Contents Model G4015Z Combination LATHE/MILL Page Table Of Contents Safety Safety Instructions For Power ToolsAMP Rating Additional Safety Instructions For Lathe/Mills Never Leave a Chuck KEY in the Drill Chuck or Lathe ChuckCircuit Requirements 110V Operation Extension CordsGrounding Typical 110V plug and outlet G4015Z Lathe/MillIntroduction CommentaryUnpacking Piece InventoryLifting Machine Use only these lifting points G4015Z Lathe/MillClean Up Site ConsiderationsIdentification Machine TermsAssembly & Setup HandwheelHand Crank Lathe Chuck Place roll pin in hole and tap with hammerLathe Chuck Removal Please see FigureTo install a chuck If the chuck is still tight on the spindleDead Center Using a center to check tool bit height G4015 Lathe/Mill Tool PostDrill Chuck Drill Chuck RemovalUnplug the machine Drill Press Mounting Lathe MountingMachine Vise Sliding the tool post offLathe Controls Lathe SpeedsExample To change belt position Unplug the machineFeed Selection Feed Lever Never move the feed rate lever while machine is runningHalf Nut Carriage Controls Carriage LockTailstock Controls Drill Press Controls Quill Lock Lever Fine Down FeedAdjustments GibsHead Stock This bolt locks the apron in placeTailstock Bar stock mounted on centers G4015Z Lathe/MillTailstock offset adjustment screw G4015Z Lathe/Mill Operations Control PanelTest Run Before starting the machineReading the Charts Feed RatesSelection Changing Gears Swing gears in lower positionFlats on bushing align with slot Tooth gear installed at a G4015 Lathe/Mill Inch Threading127 tooth combination gear Metric Threading Gear D is turned so hub is on outside G4015 Lathe/MillMaintenance LubricationBearing Preload Tailstock oiling pointsClosure Machine Data Sheet Your Notes 856 852 857 880 Link Board 872 871 601 606 Clutch 127 119 Motor 142 Body 218 223 305 304 301 222 214 216 Draw BAR G4015 Lathe/Mill Locking HUB 547 Lock HUB Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC