Grizzly G4015Z owner manual Introduction, Commentary

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SECTION 3: INTRODUCTION

Commentary

We are proud to offer the Model G4015Z Lathe/Mill. The Model G4015Z is part of a grow- ing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G4015Z is a precision metalworking lathe/mill. The lathe features a 1612" swing, 19.2" between centers and 6 speeds ranging from 185 to 1455 R.P.M. The milling portion of the machine features a swing of 12", 14 speeds ranging from 117 to 1300 R.P.M. and a vise with a 234" capac- ity. The electrical package consists of a 34 H.P., 110V motor, reversing switch and cord set.

We are also pleased to provide this manual with the Model G4015Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre- sents our effort to produce the best documenta- tion possible. If you have any comments regard- ing this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Read the manual before assembly and operation. Serious personal injury may result if safety or operational information is not understood or fol- lowed.

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Pennsdale, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G4015Z as supplied when the manual was pre- pared. However, owing to Grizzly’s policy of con- tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G4015Z will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual. Make sure you read and under- stand all of the safety procedures. If you do not understand something, DO NOT operate the machine.

G4015Z Lathe/Mill

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Contents Model G4015Z Combination LATHE/MILL Page Table Of Contents Safety Instructions For Power Tools SafetyAMP Rating Never Leave a Chuck KEY in the Drill Chuck or Lathe Chuck Additional Safety Instructions For Lathe/Mills110V Operation Extension Cords Circuit RequirementsTypical 110V plug and outlet G4015Z Lathe/Mill GroundingCommentary IntroductionPiece Inventory UnpackingUse only these lifting points G4015Z Lathe/Mill Lifting MachineSite Considerations Clean UpMachine Terms IdentificationAssembly & Setup HandwheelHand Crank Place roll pin in hole and tap with hammer Lathe ChuckPlease see Figure Lathe Chuck RemovalIf the chuck is still tight on the spindle To install a chuckDead Center Tool Post Using a center to check tool bit height G4015 Lathe/MillDrill Chuck Drill Chuck RemovalUnplug the machine Lathe Mounting Drill Press MountingSliding the tool post off Machine ViseLathe Speeds Lathe ControlsExample To change belt position Unplug the machineNever move the feed rate lever while machine is running Feed Selection Feed LeverCarriage Lock Half Nut Carriage ControlsTailstock Controls Drill Press Controls Fine Down Feed Quill Lock LeverGibs AdjustmentsThis bolt locks the apron in place Head StockBar stock mounted on centers G4015Z Lathe/Mill TailstockTailstock offset adjustment screw G4015Z Lathe/Mill Control Panel OperationsBefore starting the machine Test RunReading the Charts Feed RatesSelection Swing gears in lower position Changing GearsFlats on bushing align with slot Inch Threading Tooth gear installed at a G4015 Lathe/Mill127 tooth combination gear Gear D is turned so hub is on outside G4015 Lathe/Mill Metric ThreadingLubrication MaintenanceTailstock oiling points Bearing PreloadClosure Machine Data Sheet Your Notes 856 852 857 880 Link Board 872 871 601 606 Clutch 127 119 Motor 142 Body 218 223 305 304 301 222 214 216 Draw BAR G4015 Lathe/Mill Locking HUB 547 Lock HUB Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC