Grizzly G9249 owner manual Step

Page 31

3.Center drill both ends of one piece of the round stock and set it aside for use in

Step 6.

Note: If the tailstock is slightly out of align- ment by a few thousands of an inch, the center drill will find the center point during the drilling process. If the tailstock appears grossly out of alignment, move the tailstock until it appears to be near or at center (refer to Cutting Tapers Using the Tailstock on Page 28).

4.Using the other piece of round stock, make a dead center by turning a shoulder to make a shank, then flip the piece over in the chuck and turn a 60° point (see Figure 36 for an example).

Note: As long as the fabricated dead center remains in the chuck, the point of your center will remain true to the spindle axis or center line. Keep in mind that the point will have to be refinished whenever it is removed and re- installed in the chuck.

Figure 36. Tailstock centering dead center.

5.Place the live center in the tailstock.

6.Attach a lathe dog to the bar stock from Step 3 and mount it between the centers (see

Figure 37).

Fabricated Dead Center

Lathe Dog

Figure 37. Round stock mounted between

centers.

7.Turn approximately 0.010" off the diameter.

8.Mount a dial indicator so the dial plunger is on the tailstock barrel before making adjust- ments.

9.Measure the stock with a micrometer.

—If the stock is fatter at the tailstock end, move the tailstock toward the operator half the distance of the amount of taper (see

Figure 38).

BdkZiV^ahidX`^c

]Va[i]ZY^hiVcXZ

d[i]ZiVeZg#

Figure 38. Tailstock adjustment toward the

operator (viewed from above).

G9249  12" x 37" Belt Drive Gap Bed Lathe

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Image 31
Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Identification Machine Data Sheet Tailstock Info Other Specifications  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2Additional Safety Instructions For Metal Lathes 220V Operation Circuit RequirementsUnpacking SetupSetup Safety Items Needed for SetupBox 1 Inventory Figure Qty InventoryBox 2 Inventory Figure Qty Left Cabinet Stand Clean UpFloor Load Lathe Assembly PlacementPlacement Location Site ConsiderationsLoosening the carriage lock bolt Mounting to Shop Floor Using Machine MountsBolting to Concrete Floors Lubrication subsection on Check Gearbox OilTest Run To test run the machineMERGENCYG3TOP Utton Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Headstock Controls Operation SafetyOperations Basic ControlsTailstock Controls Carriage ControlsTools Needed Qty Chuck & Faceplate Mounting/RemovalTo remove a chuck or faceplate Mounting a Chuck or Faceplate Mounting a WorkpieceTo remove and install the jaws Using the 3-Jaw ChuckTo mount a workpiece in the 3-jaw chuck To mount a workpiece on the 4-jaw chuck Using the 4-Jaw ChuckTo mount a workpiece on the faceplate Using the FaceplateInstalling a Sleeve and Center into the Spindle CentersTailstock Installing a Tapered Tool into the QuillRemoving a Sleeve and Center from the Spindle To align the tailstock with the headstock Offsetting TailstockTo set up the tailstock to cut a shallow taper Aligning TailstockStep Drilling with Tailstock To set up the tailstock for drillingTo remove a tapered drill arbor or drill bit Steady Rest To install and use the steady restCross Slide Follow RestHandwheel Dial Increments To load and use the 4-way tool post Compound SlideTool Posts To set the compound slide angleSpindle Speed Configuring the V-Belts and Back GearCalculating the Correct Spindle RPM To disengage the back gears To engage the back gearsPower Feed Recommended Feed Rates Setting Feed RateTo set the feed rate Change Gears To re-configure the change gearsChange gear. G9249 12 x 37 Belt Drive Gap Bed Lathe Side Front ViewTo cut threads Threading OperationEdhidc H3022-Measurement Tool Set AccessoriesH2670-HSS Square Tool Bits Pc. Carbide Tipped Tool Bit SetsH5936-2 Pc. Knurling Tool Set H2996-Double Ended Boring BarG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule To add oil to the spindle bearing reservoirs LubricationSpindle Bearing Oil Lubricant Frequency QtyHeadstock Spindle Pulley Shaft Headstock Change GearsHeadstock Idler Pulley Shaft Headstock GearsApron Gearbox Feed Rate GearsTo lubricate the feed rate gears Back Gear Shaft Ball OilersReplacing Motor V-Belt Adjusting Motor V-BeltTo adjust the motor V-belt tension Tensioning Replacing V-BeltsSpindle V-Belt Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed LatheTroubleshooting ServiceMotor & Electrical Faceplate Operations To adjust the saddle gib Adjusting GibsTo adjust the cross slide and compound slide gibs Cross Slide Backlash To adjust the tailstock lockTo adjust the cross slide backlash Tailstock LockSpindle Bearing Preload Gap RemovalDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded Type of Finger Tip Part Number To remove/install the rest fingersTo remove/install the brass tips Rest Finger TipsTo adjust the half-nut guide bar Adjusting Half-NutElectrical Safety Instructions WiringMotor Wiring OverviewDiagram on Control PanelElectrical Cabinet Wiring Diagram Box Control Panel & Motor Wiring DiagramsBed PartsHeadstock Figured Flat NUT M8-1.25 Headstock Parts ListBushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%