Grizzly owner manual Side Front View, Change gear. G9249 12 x 37 Belt Drive Gap Bed Lathe

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7.Select the replacement gears as directed by the feed rate or threading chart (see Figure 56 for an example of positioning).

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Figure 56. Change gear configuration example.

8.With the flange of the gear pointing away from the headstock (see Figure 57), align the keyway of the top change gear with the shaft key, then completely seat the gear on the shaft. Secure it in place with the flat washer and hex nut. DO NOT overtighten.

9.Mount the bottom change gear in a similar manner as the top change gear, and secure it in place with the flat washer and cap screw. However, you must choose the correct orien- tation of the gear flange.

If the bottom change gear will engage the 127T (larger) middle change gear, point the gear flange away from the headstock.

If the bottom change gear will engage the 120T (smaller) middle change gear, point the gear flange toward the headstock.

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Figure 57. Change gear. G9249  12" x 37" Belt Drive Gap Bed Lathe

NOTICE

For smooth operation and to reduce wear of the change gears, always make sure to clean away debris and built-up grime, then apply a light film of multi-purpose gear grease to the gear teeth.

10.Swing the pivot bracket up to mesh the middle change gears with the top and bottom change gears.

Note: It may be necessary to re-position the middle change gears on the pivot bracket to properly mesh with the top and bottom gears.

11.Make sure there is a backlash of 0.002"–0.003" between the gears, then tighten the middle change gear hex nut and the pivot bracket hex nut.

Note: Setting the gears too tight will cause excessive wear and noise. Setting the gears too loose may cause slippage and gear tooth breakage.

12.Close and secure the change gear door before beginning operations.

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Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Tailstock Info Other Specifications  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 53%3 2%#/--%.$%$- !##%33/2%3  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Metal Lathes 220V Operation Circuit RequirementsSetup Safety SetupItems Needed for Setup UnpackingBox 1 Inventory Figure Qty InventoryBox 2 Inventory Figure Qty Left Cabinet Stand Clean UpPlacement Location Lathe Assembly PlacementSite Considerations Floor LoadLoosening the carriage lock bolt Bolting to Concrete Floors Using Machine MountsMounting to Shop Floor Test Run Check Gearbox OilTo test run the machine Lubrication subsection onMERGENCYG3TOP Utton Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation SafetyBasic Controls Headstock ControlsTailstock Controls Carriage ControlsTo remove a chuck or faceplate Chuck & Faceplate Mounting/RemovalTools Needed Qty Mounting a Chuck or Faceplate Mounting a WorkpieceTo mount a workpiece in the 3-jaw chuck Using the 3-Jaw ChuckTo remove and install the jaws To mount a workpiece on the 4-jaw chuck Using the 4-Jaw ChuckInstalling a Sleeve and Center into the Spindle Using the FaceplateCenters To mount a workpiece on the faceplateRemoving a Sleeve and Center from the Spindle Installing a Tapered Tool into the QuillTailstock To set up the tailstock to cut a shallow taper Offsetting TailstockAligning Tailstock To align the tailstock with the headstockStep To remove a tapered drill arbor or drill bit To set up the tailstock for drillingDrilling with Tailstock Steady Rest To install and use the steady restHandwheel Dial Increments Follow RestCross Slide Tool Posts Compound SlideTo set the compound slide angle To load and use the 4-way tool postCalculating the Correct Spindle RPM Configuring the V-Belts and Back GearSpindle Speed To disengage the back gears To engage the back gears Power Feed To set the feed rate Setting Feed RateRecommended Feed Rates Change Gears To re-configure the change gearsChange gear. G9249 12 x 37 Belt Drive Gap Bed Lathe Side Front ViewTo cut threads Threading OperationEdhidc H3022-Measurement Tool Set AccessoriesH2670-HSS Square Tool Bits Pc. Carbide Tipped Tool Bit SetsH5936-2 Pc. Knurling Tool Set H2996-Double Ended Boring BarG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Spindle Bearing Oil LubricationLubricant Frequency Qty To add oil to the spindle bearing reservoirsHeadstock Idler Pulley Shaft Headstock Change GearsHeadstock Gears Headstock Spindle Pulley ShaftTo lubricate the feed rate gears Feed Rate GearsApron Gearbox Back Gear Shaft Ball OilersTo adjust the motor V-belt tension Adjusting Motor V-BeltTensioning Replacing V-Belts Replacing Motor V-BeltSpindle V-Belt Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed LatheMotor & Electrical ServiceTroubleshooting Faceplate Operations To adjust the cross slide and compound slide gibs Adjusting GibsTo adjust the saddle gib To adjust the cross slide backlash To adjust the tailstock lockTailstock Lock Cross Slide BacklashSpindle Bearing Preload Gap RemovalDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded To remove/install the brass tips To remove/install the rest fingersRest Finger Tips Type of Finger Tip Part NumberTo adjust the half-nut guide bar Adjusting Half-NutElectrical Safety Instructions WiringDiagram on Wiring OverviewControl Panel MotorElectrical Cabinet Wiring Diagram Box Control Panel & Motor Wiring DiagramsBed PartsHeadstock Figured Flat NUT M8-1.25 Headstock Parts ListBushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%