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Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Tailstock Info Other Specifications  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Metal Lathes Circuit Requirements 220V OperationItems Needed for Setup SetupSetup Safety UnpackingInventory Box 1 Inventory Figure QtyClean Up Box 2 Inventory Figure Qty Left Cabinet StandSite Considerations Lathe Assembly PlacementPlacement Location Floor LoadLoosening the carriage lock bolt Using Machine Mounts Mounting to Shop FloorBolting to Concrete Floors To test run the machine Check Gearbox OilTest Run Lubrication subsection onMERGENCYG3TOP Utton Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Basic Controls Operation SafetyOperations Headstock ControlsCarriage Controls Tailstock ControlsChuck & Faceplate Mounting/Removal Tools Needed QtyTo remove a chuck or faceplate Mounting a Workpiece Mounting a Chuck or FaceplateUsing the 3-Jaw Chuck To remove and install the jawsTo mount a workpiece in the 3-jaw chuck Using the 4-Jaw Chuck To mount a workpiece on the 4-jaw chuckCenters Using the FaceplateInstalling a Sleeve and Center into the Spindle To mount a workpiece on the faceplateInstalling a Tapered Tool into the Quill TailstockRemoving a Sleeve and Center from the Spindle Aligning Tailstock Offsetting TailstockTo set up the tailstock to cut a shallow taper To align the tailstock with the headstockStep To set up the tailstock for drilling Drilling with TailstockTo remove a tapered drill arbor or drill bit To install and use the steady rest Steady RestFollow Rest Cross SlideHandwheel Dial Increments To set the compound slide angle Compound SlideTool Posts To load and use the 4-way tool postConfiguring the V-Belts and Back Gear Spindle SpeedCalculating the Correct Spindle RPM To engage the back gears To disengage the back gearsPower Feed Setting Feed Rate Recommended Feed RatesTo set the feed rate To re-configure the change gears Change GearsSide Front View Change gear. G9249 12 x 37 Belt Drive Gap Bed LatheThreading Operation To cut threadsEdhidc Accessories H3022-Measurement Tool SetPc. Carbide Tipped Tool Bit Sets H2670-HSS Square Tool BitsH2996-Double Ended Boring Bar H5936-2 Pc. Knurling Tool SetH6879-Lathe Operation & Maintenance Book G1070-MT3 Live Center SetMaintenance Cleaning ProtectingSchedule Lubricant Frequency Qty LubricationSpindle Bearing Oil To add oil to the spindle bearing reservoirsHeadstock Gears Headstock Change GearsHeadstock Idler Pulley Shaft Headstock Spindle Pulley ShaftFeed Rate Gears Apron GearboxTo lubricate the feed rate gears Ball Oilers Back Gear ShaftTensioning Replacing V-Belts Adjusting Motor V-BeltTo adjust the motor V-belt tension Replacing Motor V-BeltPower Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe Spindle V-BeltService TroubleshootingMotor & Electrical Faceplate Operations Adjusting Gibs To adjust the saddle gibTo adjust the cross slide and compound slide gibs Tailstock Lock To adjust the tailstock lockTo adjust the cross slide backlash Cross Slide BacklashGap Removal Spindle Bearing PreloadDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded Rest Finger Tips To remove/install the rest fingersTo remove/install the brass tips Type of Finger Tip Part NumberAdjusting Half-Nut To adjust the half-nut guide barWiring Electrical Safety InstructionsControl Panel Wiring OverviewDiagram on MotorElectrical Cabinet Wiring Diagram Control Panel & Motor Wiring Diagrams BoxParts BedHeadstock Headstock Parts List Figured Flat NUT M8-1.25Bushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%
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