Grizzly Essential Parts List for Your G9249 Lathe

Page 72

Headstock Parts List

REF	PART #	DESCRIPTION

126	P9249126	BUSHING
127	PK107M	KEY 8 X 8 X 20
128	P9249128	HELICAL GEAR 39T
129	PSS16M	SET SCREW M8-1.25 X 10
130	P9249130	COLLAR
131	P30210	TAPERED ROLLER BEARING 30210
132	P9249132	BUSHING
133	P9249133	SPINDLE BACK COVER
134	PSB11M	CAP SCREW M8-1.25 X 16
135	P9249135	SPUR GEAR 40T
136	P9249136	SPANNER NUT M45 X 1.5
137	PSS04M	SET SCREW M6-1 X 12
138	P9249138	SPUR GEAR 30T
139	P9249139	BUSHING
140	P9249140	AXLE
141	P9249141	SPUR GEAR 25T
142	P9249142	SPUR GEAR 50T
143	P9249143	GEAR 40T
144	PW14M	FLAT WASHER 15MM

REF	PART #	DESCRIPTION

145	PN09M	HEX NUT M12-1.75
146	P9249146	BRACKET
147	P9249147	SPECIAL SCREW M5-.8 X 5
148	P9249148	LOCKING PIN
149	PSB01M	CAP SCREW M6-1 X 16
150	P9249150	BEARING SEAT
151	P9249151	BRACKET
152	PRP03M	ROLL PIN 5 X 20
153	PSB24M	CAP SCREW M5-.8 X 16
154	P6202	BALL BEARING 6202ZZ
155	P9249155	SHAFT
156	PK23M	KEY 5 X 5 X 25
157	PW01M	FLAT WASHER 8MM
158	P9249158	BUSHING
160	P9249160	3-JAW CHUCK 6"
161-1	P9249161-1	3-JAW BACKPLATE
953	P9249953	CHIP GUARD PLEXIGLASS
953-1	P9249953-1	CHIP GUARD SHAFT

-70-	G9249 12" x 37" Belt Drive Gap Bed Lathe

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Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Tailstock Info Other Specifications !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Metal Lathes Circuit Requirements 220V OperationSetup Setup SafetyItems Needed for Setup UnpackingInventory Box 1 Inventory Figure QtyClean Up Box 2 Inventory Figure Qty Left Cabinet StandLathe Assembly Placement Placement LocationSite Considerations Floor LoadLoosening the carriage lock bolt Using Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Check Gearbox Oil Test RunTo test run the machine Lubrication subsection onMERGENCYG3TOP Utton Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Safety OperationsBasic Controls Headstock ControlsCarriage Controls Tailstock ControlsChuck & Faceplate Mounting/Removal Tools Needed QtyTo remove a chuck or faceplate Mounting a Workpiece Mounting a Chuck or FaceplateUsing the 3-Jaw Chuck To remove and install the jawsTo mount a workpiece in the 3-jaw chuck Using the 4-Jaw Chuck To mount a workpiece on the 4-jaw chuckUsing the Faceplate Installing a Sleeve and Center into the SpindleCenters To mount a workpiece on the faceplateInstalling a Tapered Tool into the Quill TailstockRemoving a Sleeve and Center from the Spindle Offsetting Tailstock To set up the tailstock to cut a shallow taperAligning Tailstock To align the tailstock with the headstockStep To set up the tailstock for drilling Drilling with TailstockTo remove a tapered drill arbor or drill bit To install and use the steady rest Steady RestFollow Rest Cross SlideHandwheel Dial Increments Compound Slide Tool PostsTo set the compound slide angle To load and use the 4-way tool postConfiguring the V-Belts and Back Gear Spindle SpeedCalculating the Correct Spindle RPM To engage the back gears To disengage the back gearsPower Feed Setting Feed Rate Recommended Feed RatesTo set the feed rate To re-configure the change gears Change GearsSide Front View Change gear. G9249 12 x 37 Belt Drive Gap Bed LatheThreading Operation To cut threadsEdhidc Accessories H3022-Measurement Tool SetPc. Carbide Tipped Tool Bit Sets H2670-HSS Square Tool BitsH2996-Double Ended Boring Bar H5936-2 Pc. Knurling Tool SetH6879-Lathe Operation & Maintenance Book G1070-MT3 Live Center SetMaintenance Cleaning ProtectingSchedule Lubrication Spindle Bearing OilLubricant Frequency Qty To add oil to the spindle bearing reservoirsHeadstock Change Gears Headstock Idler Pulley ShaftHeadstock Gears Headstock Spindle Pulley ShaftFeed Rate Gears Apron GearboxTo lubricate the feed rate gears Ball Oilers Back Gear ShaftAdjusting Motor V-Belt To adjust the motor V-belt tensionTensioning Replacing V-Belts Replacing Motor V-BeltPower Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe Spindle V-BeltService TroubleshootingMotor & Electrical Faceplate Operations Adjusting Gibs To adjust the saddle gibTo adjust the cross slide and compound slide gibs To adjust the tailstock lock To adjust the cross slide backlashTailstock Lock Cross Slide BacklashGap Removal Spindle Bearing PreloadDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded To remove/install the rest fingers To remove/install the brass tipsRest Finger Tips Type of Finger Tip Part NumberAdjusting Half-Nut To adjust the half-nut guide barWiring Electrical Safety InstructionsWiring Overview Diagram onControl Panel MotorElectrical Cabinet Wiring Diagram Control Panel & Motor Wiring Diagrams BoxParts BedHeadstock Headstock Parts List Figured Flat NUT M8-1.25Bushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%