Grizzly G9249 owner manual To confirm that the bearings are correctly pre- loaded

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9.Move the carriage toward the spindle an additional 0.100".

10.Tighten the inner spanner nut until you see the motion of the dial indicator needle just barely stop moving. During the spanner nut tightening process, rock the spindle back and forth slightly to make sure the spindle bear- ings seat properly in the races.

Note: When the dial indicator needle stops moving, there will be no spindle end-play and no bearing preload. It is essential that you find this exact point without tightening the inner spanner nut too much and inadvertently preload the spindle bearings.

Since it can take great effort to turn the inner spanner nut, you may find it difficult to know if you have gone past the zero end-play point or not. You may find it easier to have an assistant watch the dial for you while you tighten the spanner nut. If you think you may have gone past the zero end-play point, take the time to unload the bearings as described in earlier steps, then re-tighten the spanner nut until you know you have reached the cor- rect setting.

11.To set the correct amount of spindle bear- ing preload, rotate the inner spindle lock nut clockwise an additional 0.13" along its cir- cumference. See Figure 105 for an example of this measurement.

0.13" Travel

Figure 105. Example of final inner spanner nut

travel.

12.Without causing the inner spanner nut to tighten any further, install and tighten the outer spanner nut against the inner nut.

Note: Do not overtighten the outer spanner nut because additional preload can force the bearings even tighter against the races in the headstock and cause the headstock to com- press or crack, or cause bearing failure.

13.Re-install the change gear door.

To confirm that the bearings are correctly pre- loaded:

1.Make sure all safety precautions have been taken and setup steps are complete to make the lathe fully operational.

2.Remove all tools and materials used during the bearing preload process.

3.Set the spindle speed to its highest setting.

4.Connect the lathe to power and turn it ON.

5.Let the lathe run for 20 minutes.

6.Turn the spindle OFF, disconnect the lathe from power, and check the temperature of the spindle.

—If the inboard end of the spindle tube is slightly warm to the touch, you have the correct bearing preload.

—If the inboard end of the spindle tube is hotter than you can comfortably keep your hand on, the preload is too tight and you must repeat the spindle bearing preload adjustment procedure.

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G9249  12" x 37" Belt Drive Gap Bed Lathe

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Contents Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Tailstock Info Other Specifications  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Metal Lathes Circuit Requirements 220V OperationItems Needed for Setup SetupSetup Safety UnpackingInventory Box 1 Inventory Figure QtyClean Up Box 2 Inventory Figure Qty Left Cabinet StandSite Considerations Lathe Assembly PlacementPlacement Location Floor LoadLoosening the carriage lock bolt Bolting to Concrete Floors Using Machine MountsMounting to Shop Floor To test run the machine Check Gearbox OilTest Run Lubrication subsection onMERGENCYG3TOP Utton Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Basic Controls Operation SafetyOperations Headstock ControlsCarriage Controls Tailstock ControlsTo remove a chuck or faceplate Chuck & Faceplate Mounting/RemovalTools Needed Qty Mounting a Workpiece Mounting a Chuck or FaceplateTo mount a workpiece in the 3-jaw chuck Using the 3-Jaw ChuckTo remove and install the jaws Using the 4-Jaw Chuck To mount a workpiece on the 4-jaw chuckCenters Using the FaceplateInstalling a Sleeve and Center into the Spindle To mount a workpiece on the faceplateRemoving a Sleeve and Center from the Spindle Installing a Tapered Tool into the QuillTailstock Aligning Tailstock Offsetting TailstockTo set up the tailstock to cut a shallow taper To align the tailstock with the headstockStep To remove a tapered drill arbor or drill bit To set up the tailstock for drillingDrilling with Tailstock To install and use the steady rest Steady RestHandwheel Dial Increments Follow RestCross Slide To set the compound slide angle Compound SlideTool Posts To load and use the 4-way tool postCalculating the Correct Spindle RPM Configuring the V-Belts and Back GearSpindle Speed To engage the back gears To disengage the back gearsPower Feed To set the feed rate Setting Feed RateRecommended Feed Rates To re-configure the change gears Change GearsSide Front View Change gear. G9249 12 x 37 Belt Drive Gap Bed LatheThreading Operation To cut threadsEdhidc Accessories H3022-Measurement Tool SetPc. Carbide Tipped Tool Bit Sets H2670-HSS Square Tool BitsH2996-Double Ended Boring Bar H5936-2 Pc. Knurling Tool SetH6879-Lathe Operation & Maintenance Book G1070-MT3 Live Center SetSchedule MaintenanceCleaning Protecting Lubricant Frequency Qty LubricationSpindle Bearing Oil To add oil to the spindle bearing reservoirsHeadstock Gears Headstock Change GearsHeadstock Idler Pulley Shaft Headstock Spindle Pulley ShaftTo lubricate the feed rate gears Feed Rate GearsApron Gearbox Ball Oilers Back Gear ShaftTensioning Replacing V-Belts Adjusting Motor V-BeltTo adjust the motor V-belt tension Replacing Motor V-BeltPower Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe Spindle V-BeltMotor & Electrical ServiceTroubleshooting Faceplate Operations To adjust the cross slide and compound slide gibs Adjusting GibsTo adjust the saddle gib Tailstock Lock To adjust the tailstock lockTo adjust the cross slide backlash Cross Slide BacklashGap Removal Spindle Bearing PreloadDisconnect Lathe from Power To confirm that the bearings are correctly pre- loaded Rest Finger Tips To remove/install the rest fingersTo remove/install the brass tips Type of Finger Tip Part NumberAdjusting Half-Nut To adjust the half-nut guide barWiring Electrical Safety InstructionsControl Panel Wiring OverviewDiagram on MotorElectrical Cabinet Wiring Diagram Control Panel & Motor Wiring Diagrams BoxParts BedHeadstock Headstock Parts List Figured Flat NUT M8-1.25Bushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%